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PRODUCT SP5 SERVICE GUIDE

 

2                     

SUPPORT:
TOLL‐FREE:

800‐435‐3483
|
FAX:

510‐569‐5404
|
EMAIL:



[email protected]

 

 






CONTENTS


TROUBLESHOOTING………………………………………………………….………………………………………………….………………………………………..………….……3


DISASSEMBLY
PROCEDURE…………………………………………………..………………………………………………………………………………..………………...…….4


REASSEMBLY
PROCEDURE…………………………………………………………………………….……………………………………………………………………….…..……9


FINAL
ADJUSTMENT…………………………………………………………………………………………………………………………………………………………………….…16


EXPLODED
VIEW….…………………………………………………………………………..………………………………………………….………...................................17


PARTS
LIST…………………………………………………………………………………………………………………….……………………………….………………………………18





GENERAL
PROCEDURES


REFER
TO
GENERAL
SERVICE
PROCEDURE………………………………………………………………………………………..………..…..DOC.
NO.
12‐2202‐r02





SPECIFICATIONS


Terminology

















Intermediate
Pressure


IP


Intermediate
Pressure.














Preferred:
140
to
145
psi
(9.7
‐
10
bar)
at
3,000
psi
(207
bar)
supply

 


Leak


Low
volume
release
of
air,
audible
&
detectable






Acceptable:
137
to
148
psi
(9.4
–
10.2
bar)
at
3,000
psi
(207
bar)





in
water.





















supply


Preferred:
130
to
136
psi
(9
–
9.4
bar)
at
500
psi
(34.5
bar)
supply
























Acceptable:
127
to
139
psi
(8.8
–
9.6
bar)
at
500
psi
(34.5
bar)
supply




Torques


Yoke
Retainer
(7,
30)













23
to
25
ft‐lbs
(31.2‐33.9
N‐m)


DIN
Filter
Retainer
(10)








120
to
140
in‐lbs
(13.6‐15.8
N‐m)


DIN
Filter
Housing
(15)
















16
to
18
ft‐lbs
(21.7‐24.4
N‐m)


Port
Plug
N/S











35
to
40
in‐lbs
(4‐4.5
N‐m)


Hose
into
First
Stage
Body
 





35
to
40
in‐lbs
(4‐4.5
N‐m)


Piston
Cap
(29)











120
to
140
in‐lbs
(13.6‐15.8
N‐m)









TOOLS REQUIRED 

Standard
Tools

   

 

 

 

Specialty
Tools

 

Inch
Pounds
Torque
Wrench








Oceanic
approved
Halocarbon
Based
Lubricant
(See
General



1/2”
Open
End
Wrench
 








Procedure
Doc.
12‐2202
for
approved
list)


9/16”
Open
End
Wrench
 











5/8”
Open
End
Wrench
 








PN
40.9315


IP
Gauge


13/16”
Open
End
Wrench









PN
40.9520


O‐Ring
Tool
Set


1”
Open
End
Wrench











PN
40.6536






 DX
Spanner


5/32”
Hex
Key

 











PN
40.9412





 1/4"
Drift
Pin
Punch


1/4”
Hex
Key















PN
40.9518


Circlip
Pliers


CO2
Cartridge
(discharged)









































Summary of Contents for SP5

Page 1: ...service oceanicusa com SP5 UNBALANCED PISTON FIRST STAGE Doc 12 2813 PRODUCT SERVICE PROCEDURE This Service Procedure conveys a list of components and procedures that reflect the SP5 first stage as i...

Page 2: ...supply Acceptable 127 to 139 psi 8 8 9 6 bar at 500 psi 34 5 bar supply Torques Yoke Retainer 7 30 23 to 25 ft lbs 31 2 33 9 N m DIN Filter Retainer 10 120 to 140 in lbs 13 6 15 8 N m DIN Filter Hous...

Page 3: ...3 Replace with new and perform a complete service Air leakage detected from inlet openings of First Stage 1 PISTON HEAD O RING 27 is damaged or worn 2 PISTON SHAFT O RING 25 is damaged or worn 1 Repla...

Page 4: ...owing items CO2 Cartridge discharged or a HP Hose Fitting off a condemned failed HP hose to the HP Port of the BODY 21 using a HP Port Adaptor if necessary before proceeding to the next step Fig 1 Fig...

Page 5: ...e RETAINING CLIP 4 that retains the CONE FILTER 5 The FILTER 13 should drop out freely in your hand Discard and DO NOT attempt to reuse Remove the FILTER O RING 6 and inspect for any signs of decay Di...

Page 6: ...n permanent damage rendering it inoperable B Remove the DIN FACE O RING 9 and RETAINER O RING 11 from the DIN FILTER RETAINER 10 and inspect for any signs of decay Discard if found C Lift the DIN COUP...

Page 7: ...e DVT Yoke Retainer 30 to prevent marring or damaging the part CAUTION Tighten the vise only as needed to hold the first stage secure DO NOT over tighten Doing so will result in deformation of the par...

Page 8: ...igns of decay discard if found Remove the VALVE PISTON 26 and VALVE SPRING 23 from the BODY 21 7 Remove the SHIMS 22 found either inside the cavity of the main body or on the end of the VALVE SPRING 2...

Page 9: ...rd the HP SEAT 24 and DO NOT attempt to reuse Fig 11 12 Remove the CO2 cartridge or HP hose fitting from the BODY 21 prior to cleaning REASSEMBLY PROCEDURE NOTE Prior to Reassembly it is important to...

Page 10: ...type and thickness that were removed from each side of the VALVE SPRING 23 during the disassembly procedure 4 Ensuring proper alignment install the STYLING BAND 28 onto the PISTON CAP 29 5 While holdi...

Page 11: ...P fitting is making contact with the jaw of the vise prohibiting further movement of the BODY 21 Secure the First Stage BODY 21 into a soft jawed or well padded vise with the PISTON CAP 29 facing up U...

Page 12: ...16 C Install the CONE FILTER 5 into the YOKE RETAINER 7 and install the RETAINING CLIP 4 into the groove above it using Internal Circlip Pliers Fig 17 Fig 17 NOTE Close examination of the RETAINING CL...

Page 13: ...17 and the STYLING CUP 3a over the Retainer Neck of the BODY 21 Hold the DIN FILTER HOUSING 15 between your fingers and insert the DIN FILTER HOUSING 15 into the BODY 21 so that the threads seat prop...

Page 14: ...VT Yoke Connector Reassembly A Install PLUNGER 31 PLUNGER SPRING 32 and FILTER 33 into the DVT YOKE RETAINER 30 Fig 21 Fig 21 B Place the DVT YOKE RETAINER 30 plunger side down onto a clean flat surfa...

Page 15: ...own Fig 23 Fig 23 E While holding the DVT YOKE RETAINER 30 YOKE 2 PROTECTOR CAP 17 and DVT STYLING CUP 3b in place thread the end of the retainer carefully into the lower BODY 29 onto the lubricated t...

Page 16: ...and the HP Hose or PORT PLUG N S into the BODY 21 tightening clockwise with a 5 32 hex key socket to a torque of 35 40 in lbs 3 95 4 5 N m CAUTION Be certain not to install any low pressure Hose into...

Page 17: ...PRODUCT SP5 SERVICE GUIDE SUPPORT TOLL FREE 800 435 3483 FAX 510 569 5404 EMAIL service oceanicusa com 17...

Page 18: ...BOX Numbers in boxes represent Schedule A Parts included in Service Kit O RINGS Unless specifically listed O rings are only offered in 12 packs to minimize costs NLA NA No Longer Available Not Availab...

Page 19: ...X 21 c 5221 3 BODY SP5 22 b 85091 01 SHIM THIN BLUE b 85091 02 SHIM THICK PINK 23 c 5272 SPRING HP UNBALPIST Electroplated Introduced with SP5 Supersedes 85084 24 a 6850 SEAT HP UNBAL PISTON Supersede...

Page 20: ...PRODUCT SP5 SERVICE GUIDE 20 SUPPORT TOLL FREE 800 435 3483 FAX 510 569 5404 EMAIL service oceanicusa com...

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