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PRODUCT SP5 SERVICE GUIDE

 

SUPPORT:
TOLL‐FREE:

800‐435‐3483
|
FAX:

510‐569‐5404
|
EMAIL:

[email protected]

                        

 

11

 

 

7.
While
holding
the


BODY
(21)


secure,
lower
the


PISTON
CAP/
VALVE
PISTON
Assembly


down
onto
the


BODY
(21)

,
guiding


the


VALVE
PISTON
(26)


Shaft,
Seat
first,
directly
through
the
center
of
the


VALVE
SPRING
(23)


and
into
the


BODY
(21)




(Fig.


14)

.
Press
straight
down
firmly
while
turning
clockwise
to
engage
the
Threads.
Continue
to
tighten
by
hand
until
secure.


Fig.
14


8.
Install
either
a
discharged
CO2
cartridge
or
HP
hose
fitting,
which
has
been
set
aside
for
this
purpose,
into
the
HP
Port
of


the


BODY
(21)

.





CAUTION:
DO
NOT
use
a
CO2
cartridge
which
has
not
been
discharged.





9.
With
the
CO2
cartridge,
or
HP
hose
fitting,
facing
to
the
right,
lower
the
First
Stage


BODY
(21)


into
a
soft‐jawed
or
well‐

padded
vise
with
the


PISTON
CAP
(29)


facing
straight
up.
Turn
the


BODY
(21)


clockwise
to
ensure
the
CO2
cartridge,
or
the


HP
fitting,
is
making
contact
with
the
jaw
of
the
vise,
prohibiting
further
movement
of
the


BODY
(21)

.
Secure
the
First
Stage


BODY
(21)


into
a
soft‐jawed
or
well‐padded
vise
with
the


PISTON
CAP
(29)


facing
up.
Using
a
DX
Spanner
and
a
torque


wrench,
tighten
the


PISTON
CAP
(29)


by
applying
firm
steady
pressure
in
a
clockwise
rotation


to
a




torque
of
120‐140
in/lbs


(13.6‐15.8
N‐m)

.


DO
NOT


use
impact
tools
to
tighten


(Fig.
15)

.


Fig.
15





CAUTION:
Tighten
the
vise
only
as
needed
to
hold
the
First
Stage
secure,
and
DO
NOT
over‐tighten.
Doing
so
will
result
in

permanent
damage,
rendering
it
inoperable.





10.
Invert
the
First
Stage


BODY
(21)


in
the
vise
with
the
HP
Inlet
Bore
facing
straight
up.
Align
the
CO2
cartridge,
or
the
HP


fitting,
as
in
step
9
and
secure
the
First
Stage
in
the
vise.





CAUTION:
Tighten
the
vise
only
as
needed
to
hold
the
First
Stage
secure,
and
DO
NOT
over‐tighten.
Doing
so
will
result
in


permanent
damage,
rendering
it
inoperable.





NOTE:
 For
 units
 received
 with
 Yoke
 Connectors
 perform
 step
 10Y,
 for
 units
 received
 with
 DIN


Connectors
perform
step
10D,
and
for
units
received
with
Yoke
DVT
perform
step
10DVT.


Summary of Contents for SP5

Page 1: ...service oceanicusa com SP5 UNBALANCED PISTON FIRST STAGE Doc 12 2813 PRODUCT SERVICE PROCEDURE This Service Procedure conveys a list of components and procedures that reflect the SP5 first stage as i...

Page 2: ...supply Acceptable 127 to 139 psi 8 8 9 6 bar at 500 psi 34 5 bar supply Torques Yoke Retainer 7 30 23 to 25 ft lbs 31 2 33 9 N m DIN Filter Retainer 10 120 to 140 in lbs 13 6 15 8 N m DIN Filter Hous...

Page 3: ...3 Replace with new and perform a complete service Air leakage detected from inlet openings of First Stage 1 PISTON HEAD O RING 27 is damaged or worn 2 PISTON SHAFT O RING 25 is damaged or worn 1 Repla...

Page 4: ...owing items CO2 Cartridge discharged or a HP Hose Fitting off a condemned failed HP hose to the HP Port of the BODY 21 using a HP Port Adaptor if necessary before proceeding to the next step Fig 1 Fig...

Page 5: ...e RETAINING CLIP 4 that retains the CONE FILTER 5 The FILTER 13 should drop out freely in your hand Discard and DO NOT attempt to reuse Remove the FILTER O RING 6 and inspect for any signs of decay Di...

Page 6: ...n permanent damage rendering it inoperable B Remove the DIN FACE O RING 9 and RETAINER O RING 11 from the DIN FILTER RETAINER 10 and inspect for any signs of decay Discard if found C Lift the DIN COUP...

Page 7: ...e DVT Yoke Retainer 30 to prevent marring or damaging the part CAUTION Tighten the vise only as needed to hold the first stage secure DO NOT over tighten Doing so will result in deformation of the par...

Page 8: ...igns of decay discard if found Remove the VALVE PISTON 26 and VALVE SPRING 23 from the BODY 21 7 Remove the SHIMS 22 found either inside the cavity of the main body or on the end of the VALVE SPRING 2...

Page 9: ...rd the HP SEAT 24 and DO NOT attempt to reuse Fig 11 12 Remove the CO2 cartridge or HP hose fitting from the BODY 21 prior to cleaning REASSEMBLY PROCEDURE NOTE Prior to Reassembly it is important to...

Page 10: ...type and thickness that were removed from each side of the VALVE SPRING 23 during the disassembly procedure 4 Ensuring proper alignment install the STYLING BAND 28 onto the PISTON CAP 29 5 While holdi...

Page 11: ...P fitting is making contact with the jaw of the vise prohibiting further movement of the BODY 21 Secure the First Stage BODY 21 into a soft jawed or well padded vise with the PISTON CAP 29 facing up U...

Page 12: ...16 C Install the CONE FILTER 5 into the YOKE RETAINER 7 and install the RETAINING CLIP 4 into the groove above it using Internal Circlip Pliers Fig 17 Fig 17 NOTE Close examination of the RETAINING CL...

Page 13: ...17 and the STYLING CUP 3a over the Retainer Neck of the BODY 21 Hold the DIN FILTER HOUSING 15 between your fingers and insert the DIN FILTER HOUSING 15 into the BODY 21 so that the threads seat prop...

Page 14: ...VT Yoke Connector Reassembly A Install PLUNGER 31 PLUNGER SPRING 32 and FILTER 33 into the DVT YOKE RETAINER 30 Fig 21 Fig 21 B Place the DVT YOKE RETAINER 30 plunger side down onto a clean flat surfa...

Page 15: ...own Fig 23 Fig 23 E While holding the DVT YOKE RETAINER 30 YOKE 2 PROTECTOR CAP 17 and DVT STYLING CUP 3b in place thread the end of the retainer carefully into the lower BODY 29 onto the lubricated t...

Page 16: ...and the HP Hose or PORT PLUG N S into the BODY 21 tightening clockwise with a 5 32 hex key socket to a torque of 35 40 in lbs 3 95 4 5 N m CAUTION Be certain not to install any low pressure Hose into...

Page 17: ...PRODUCT SP5 SERVICE GUIDE SUPPORT TOLL FREE 800 435 3483 FAX 510 569 5404 EMAIL service oceanicusa com 17...

Page 18: ...BOX Numbers in boxes represent Schedule A Parts included in Service Kit O RINGS Unless specifically listed O rings are only offered in 12 packs to minimize costs NLA NA No Longer Available Not Availab...

Page 19: ...X 21 c 5221 3 BODY SP5 22 b 85091 01 SHIM THIN BLUE b 85091 02 SHIM THICK PINK 23 c 5272 SPRING HP UNBALPIST Electroplated Introduced with SP5 Supersedes 85084 24 a 6850 SEAT HP UNBAL PISTON Supersede...

Page 20: ...PRODUCT SP5 SERVICE GUIDE 20 SUPPORT TOLL FREE 800 435 3483 FAX 510 569 5404 EMAIL service oceanicusa com...

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