Oce VarioPrint 6180 Titan Maintenance Manual Download Page 13

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Chapter 2

Maintenance tasks - Level 1

Summary of Contents for VarioPrint 6180 Titan

Page 1: ...Maintenance guide Oc VarioPrint 6000 line VarioPrint 6180 6220 6270 6330...

Page 2: ...PROVIDED HEREIN INCLUDING WITHOUT LIMITATION THEREOF WARRANTIES AS TO MARKETABILITY MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OF USE OR NON INFRINGEMENT OC SHALL NOT BE LIABLE FOR ANY DIRECT IN...

Page 3: ...ance task 33 Lock the clean unit left 34 Lock the clean unit right 36 Chapter 3 Maintenance tasks Level 2 39 Remove sheets from the process modules 40 Remove sheets from the interface module 40 Open t...

Page 4: ...an units 76 Lift the clean units 77 Lift the TTF units 78 Prepare for cleaning 80 Clean the glue cleaning rollers 81 Close the TTF units 82 Lower the clean units 85 Lock the clean units 86 Close the c...

Page 5: ...Chapter 1 Introduction...

Page 6: ...tions that may lead to death or injury to persons if not performed correctly To use the machine safely always pay attention to these warnings CAUTION Indicates a caution concerning operations that may...

Page 7: ...es is highly recommended Body protection symbols This manual uses the following body protection symbols to indicate that it is important to protect yourself before performing a specific task or action...

Page 8: ...Manual Main content User Manual Overview of the main system components Work with the control panel Handle and manage the jobs on the control panel Optional finishers and other devices Add media toner...

Page 9: ...ntenance tasks CAUTION The key operator executes the maintenance tasks inside the machine The key operator must be aware of the risks of working inside the machine The key operator must be trained to...

Page 10: ...92 Replace the filter Replace the filter on page 93 Remove the air guidance unit to access the TTF Remove the air guidance unit on page 95 Install the air guidance unit Install the air guidance unit o...

Page 11: ...indicates suggested tasks These tasks may be required soon You can select a maintenance task from the list and press Start to start the maintenance wizard Introduction to the maintenance tasks Chapte...

Page 12: ...blue orange or red When to replace the cleaners Maintenance icon Description The maintenance icon is blue Maintenance is currently not required The maintenance icon is orange The machine can print ano...

Page 13: ...Chapter 2 Maintenance tasks Level 1...

Page 14: ...e machine Adhesive tape supplied with the machine CAUTION Certain parts of the machine may be hot Therefore always use the special heat and oil resistant fuser gloves Procedure 1 Select the maintenanc...

Page 15: ...to the upper position 2 3 Lift the top covers CAUTION Hot area Use heat resistant gloves CAUTION Make sure that the left hand inner cover is locked in the upper position 7 Unlock the left hand upper...

Page 16: ...ise to unlock the inner right hand cover 5 When the M0 lock is present unlock the inner right hand cover CAUTION Make sure that the right hand inner cover is locked in the upper position 10 Lift the r...

Page 17: ...area Use heat resistant gloves 1 Use the service key to turn N1 counter clockwise 2 Use the service key to turn M1 counter clockwise 7 Unlock the clean units Unlock the clean units Chapter 2 Maintena...

Page 18: ...an units are locked in the upper position 1 Use the red handle to lift the right hand clean unit 1 to the upper position 2 Use the red handle to lift the left hand clean unit 2 to the upper position 8...

Page 19: ...o not remove a layer of the sheet cleaner when the cleaner is inside the machine 1 Press both red leaf springs at the end of the right hand sheet cleaner outwards 9 Press the red leaf springs outwards...

Page 20: ...Remove the sheet cleaner 10 Remove the sheet cleaners 3 Repeat the steps 1 and 2 for the left hand sheet cleaner Remove the sheet cleaners 20 Chapter 2 Maintenance tasks Level 1 Oc VarioPrint 6000 lin...

Page 21: ...ot area Use heat resistant gloves 1 Press both red leaf springs at the end of the right hand spiral cleaner outwards 11 Press the red leaf springs outwards Remove the spiral cleaners Chapter 2 Mainten...

Page 22: ...move the spiral cleaner 12 Remove the spiral cleaners 3 Repeat the steps 1 and 2 for the left hand spiral cleaner Remove the spiral cleaners 22 Chapter 2 Maintenance tasks Level 1 Oc VarioPrint 6000 l...

Page 23: ...sive strip 1 2 Use heat resistant adhesive tape at 3 places to stick the end of the layer to the sheet cleaner 2 1 2 13 Recondition the sheet cleaners NOTE Only use a new sheet cleaner if the cylinder...

Page 24: ...spiral cleaner between the red leaf springs 14 Install the spiral cleaners 2 Repeat step 1 for the left hand spiral cleaner NOTE The spiral cleaners only fit in one way Install the spiral cleaners 24...

Page 25: ...d sheet cleaner between the red leaf springs 15 Install the sheet cleaners 2 Repeat step 1 for the left hand sheet cleaner NOTE The sheet cleaners only fit in one way Install the sheet cleaners Chapte...

Page 26: ...to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the le...

Page 27: ...an units Procedure 1 Use the service key to turn N1 clockwise 2 Use the service key to turn M1 clockwise 17 Lock the clean units Lock the clean units Chapter 2 Maintenance tasks Level 1 27 Oc VarioPri...

Page 28: ...ush down the inner right hand cover Turn the M0 lock with the service key clockwise to lock the inner right hand cover NOTE Remove the service key 19 When the M0 lock is present lock the inner right h...

Page 29: ...hand inner cover 2 20 Close the left hand inner cover 5 Close the left hand top cover 1 6 Close the right hand top cover 2 21 Close the top covers Close the covers Chapter 2 Maintenance tasks Level 1...

Page 30: ...ools and materials Cleaner K D wrench Cleaning pad 22 Required tools and materials 2 Use a D wrench to push and turn K3 clockwise 24 Use a D wrench to push K3 Clean the frame unit 30 Chapter 2 Mainten...

Page 31: ...the frame unit outwards 26 Move the frame unit outwards 4 Clean the frame unit with a cleaning pad 27 Clean the frame unit with a cleaning pad Clean the frame unit Chapter 2 Maintenance tasks Level 1...

Page 32: ...wrench to push and turn K3 anticlockwise into the locked position 29 Turn K3 counter clockwise into the locked position 7 Repeat the steps 2 6 for the left hand frame unit L3 Clean the frame unit 32...

Page 33: ...of the front doors 31 Close the front doors 3 Close the lower door 4 On the operator panel confirm that you successfully replaced the cleaners 5 Press Stop to close the maintenance screen The machine...

Page 34: ...ion Then the operator panel will display this maintenance task Required tools Service key supplied with the machine Socket wrench 10 supplied with the machine Procedure 1 Press Start to start the main...

Page 35: ...ench 10 to tighten the bolt of the front doors 34 Close the front doors 7 On the operator panel confirm that you successfully locked the clean unit 8 Press Stop to close the maintenance screen The mac...

Page 36: ...ion Then the operator panel will display this maintenance task Required tools Service key supplied with the machine Socket wrench 10 supplied with the machine Procedure 1 Press Start to start the main...

Page 37: ...nch 10 to tighten the bolt of the front doors 37 Close the front doors 7 On the operator panel confirm that you successfully locked the clean unit 8 Press Stop to close the maintenance screen The mach...

Page 38: ...Lock the clean unit right 38 Chapter 2 Maintenance tasks Level 1 Oc VarioPrint 6000 line...

Page 39: ...Chapter 3 Maintenance tasks Level 2...

Page 40: ...supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine CAUTION Certain parts of the machine may be hot Therefore always use the special he...

Page 41: ...UTION Wait until the machine is turned off Opening the doors too soon can possibly cause injury 2 Use socket wrench 10 to loosen the bolt of the front doors 2 3 Open the front doors 3 39 Open the fron...

Page 42: ...at the top cover 1 2 Lift the right hand top cover to the upper position 2 3 Lift the left hand top cover to the upper position 3 40 Remove the sheets at the top cover Remove sheets at the top cover 4...

Page 43: ...r to the upper position 1 3 Unlock and lower the right hand top cover 2 41 Open the inner covers 1 of 2 4 Only when the M0 lock is present turn the M0 lock with the service key counter clockwise to un...

Page 44: ...ways pull out the sheet straight and in horizontal direction 44 Remove the sheets from the receiving unit 7 Use the service key to turn the axle of the transfuse pinch clockwise The transfuse pinch ge...

Page 45: ...nal light weight media module is installed you might have to remove the air guidance unit to remove the sheets Remove the air guidance unit on page 95 Remove the sheets Install the air guidance unit o...

Page 46: ...pening the drawer can be difficult due to jammed media 2 1 C1 47 Open the registration unit 3 Remove the sheets at C2 C3 and C4 C2 C3 C4 48 Remove the sheets from the registration unit CAUTION Hot are...

Page 47: ...preheat unit 49 Remove the sheets below the preheat unit 5 Close drawer C1 NOTE Do not turn handle C1 C1 50 Close drawer C1 Remove sheets from the registration unit Chapter 3 Maintenance tasks Level...

Page 48: ...preheat unit 51 Unlock the preheat unit 2 Pull out the unit as far as possible 1 52 Pull the unit out 3 Lift the red handle and pull the unit further outwards 2 2 53 Pull the unit out further 4 Lower...

Page 49: ...5 Put the unit on a heat resistant base Make sure that the left hand side is on top Remove the preheat unit Chapter 3 Maintenance tasks Level 2 49 Oc VarioPrint 6000 line...

Page 50: ...preheat unit plate outwards and pull out the plate 54 Disassemble the preheat unit 2 Turn both belts to remove the sheets inside the preheat unit 55 Turn the belts 3 Put the preheat unit plate back 56...

Page 51: ...4 Remove the sheets below the transfer unit 57 Remove the sheets below the transfer unit Disassemble and assemble the preheat unit Chapter 3 Maintenance tasks Level 2 51 Oc VarioPrint 6000 line...

Page 52: ...heels of the machine 1 58 Install the preheat unit 2 Put the preheat unit in horizontal position and push the unit into the machine 2 59 Push the preheat unit into the machine 3 Replace and tighten th...

Page 53: ...4 Turn handle C1 anticlockwise to lock the registration unit C1 61 Lock the registration unit Install the preheat unit Chapter 3 Maintenance tasks Level 2 53 Oc VarioPrint 6000 line...

Page 54: ...area Use heat resistant gloves 1 Use the service key to turn N1 counter clockwise 2 Use the service key to turn M1 counter clockwise 62 Unlock the clean units Unlock the clean units 54 Chapter 3 Maint...

Page 55: ...ppears IMPORTANT A sheet on one of the spiral cleaners or on both spiral cleaners will seriously damage the machine 3 Check whether there is a sheet on one of the spiral cleaners If not go to step 4 I...

Page 56: ...to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the le...

Page 57: ...an units Procedure 1 Use the service key to turn N1 clockwise 2 Use the service key to turn M1 clockwise 65 Lock the clean units Lock the clean units Chapter 3 Maintenance tasks Level 2 57 Oc VarioPri...

Page 58: ...ush down the inner right hand cover Turn the M0 lock with the service key clockwise to lock the inner right hand cover NOTE Remove the service key 67 When the M0 lock is present lock the inner right h...

Page 59: ...hand inner cover 2 68 Close the left hand inner cover 5 Close the left hand top cover 1 6 Close the right hand top cover 2 69 Close the top covers Close the covers Chapter 3 Maintenance tasks Level 2...

Page 60: ...hten the bolt of the front doors 70 Close the front doors 3 On the operator panel confirm that you successfully removed the sheets 4 Press Stop to close the maintenance screen The machine is turned on...

Page 61: ...set pads at hand Required tools Service key supplied with the machine Socket wrench 10 supplied with the machine Cleaning gloves supplied with the machine Procedure 1 Select the maintenance task from...

Page 62: ...key to push and turn L3 counter clockwise 4 Use the service key to push and turn L4 counter clockwise 5 Use the service key to turn L5 clockwise L1 L2 L3 L4 L5 72 Unlock the OPC unit 6 Use the red han...

Page 63: ...he spot s are in the indicated area NOTE In this area the OPC has a hard bottom surface which is required to enable proper cleaning without damaging the OPC belt 75 Position the spot s in the indicate...

Page 64: ...76 Clean the OPC 5 Carefully remove all Cleaner from the OPC belt Use new offset pads for this Clean the OPC belt left 64 Chapter 3 Maintenance tasks Level 2 Oc VarioPrint 6000 line...

Page 65: ...OPC unit in 3 Use the service key to turn L5 counter clockwise into the locked position 4 Use the service key to turn L4 clockwise into the locked position 5 Use the service key to turn L3 clockwise i...

Page 66: ...of the front doors 80 Close the front doors 3 Close the lower door 4 On the operator panel confirm that you successfully cleaned the OPC belt 5 Press Stop to close the maintenance screen The machine...

Page 67: ...set pads at hand Required tools Service key supplied with the machine Socket wrench 10 supplied with the machine Cleaning gloves supplied with the machine Procedure 1 Select the maintenance task from...

Page 68: ...to push and turn K3 clockwise 4 Use the service key to push and turn K4 clockwise 5 Use the service key to turn K5 counter clockwise K1 K2 K3 K4 K5 82 Unlock the OPC unit 6 Use the red handle to move...

Page 69: ...e spots are in the indicated area NOTE In this area the OPC has a hard bottom surface which is required to enable proper cleaning without damaging the OPC belt 85 Position the spots in the indicated a...

Page 70: ...86 Clean the OPC 5 Carefully remove all Cleaner from the OPC belt Use new offset pads for this Clean the OPC belt right 70 Chapter 3 Maintenance tasks Level 2 Oc VarioPrint 6000 line...

Page 71: ...3 Use the service key to turn K5 clockwise into the locked position 4 Use the service key to turn K4 counter clockwise into the locked position 5 Use the service key to turn K3 counter clockwise into...

Page 72: ...of the front doors 90 Close the front doors 3 Close the lower door 4 On the operator panel confirm that you successfully cleaned the OPC belt 5 Press Stop to close the maintenance screen The machine...

Page 73: ...plied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Offset pads supplied with the machine Large sheets of paper to protect the OPC Oc Clea...

Page 74: ...per position 2 92 Lift the top covers CAUTION Hot area Use heat resistant gloves CAUTION Make sure that the left hand inner cover is locked in the upper position 7 Unlock the left hand upper cover and...

Page 75: ...se to unlock the inner right hand cover 94 When the M0 lock is present unlock the inner right hand cover CAUTION Make sure that the right hand inner cover is locked in the upper position 10 Lift the r...

Page 76: ...area Use heat resistant gloves 1 Use the service key to turn N1 counter clockwise 2 Use the service key to turn M1 counter clockwise 96 Unlock the clean units Unlock the clean units 76 Chapter 3 Maint...

Page 77: ...n units are locked in the upper position 1 Use the red handle to lift the right hand clean unit to the upper position 1 2 Use the red handle to lift the left hand clean unit to the upper position 2 97...

Page 78: ...guidance unit before you can lift the TTF units Remove the air guidance unit on page 95 CAUTION Hot area Use heat resistant gloves 2 Use socket wrench 10 to loosen the two bolts of the right hand TTF...

Page 79: ...e and turn it counter clockwise 5 Use socket wrench 10 to loosen the two bolts of the left hand TTF Unit 6 Lift the left hand TTF unit using the metal bar at the front side Lift the TTF units Chapter...

Page 80: ...N Hot area Use heat resistant gloves 1 Put a minimum of 4 layers of paper under the left hand and the right hand glue cleaning roller to protect the OPC Prepare for cleaning 80 Chapter 3 Maintenance t...

Page 81: ...pollution you may require different cleaner solutions Procedure 1 Clean the glue cleaning rollers with Oc Cleaner K 2 When the rollers contain white pollution probably PE wax clean the rollers with Oc...

Page 82: ...red press plates When the red press plates are not present carefully push on the indicated area to close the left hand TTF unit B Screw POS 63 Spring Cable guide A A A 1 2 2 Use socket wrench 10 to ti...

Page 83: ...d press plates When the red press plates are not present carefully push on the indicated area to close the right hand TTF unit B Screw POS 63 Spring Cable guide A A A 1 2 5 Use socket wrench 10 to tig...

Page 84: ...optional light weight media module was installed install the air guidance unit again Install the air guidance unit on page 97 Close the TTF units 84 Chapter 3 Maintenance tasks Level 2 Oc VarioPrint...

Page 85: ...to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the locking mechanism 3 4 Lower the le...

Page 86: ...an units Procedure 1 Use the service key to turn N1 clockwise 2 Use the service key to turn M1 clockwise 99 Lock the clean units Lock the clean units 86 Chapter 3 Maintenance tasks Level 2 Oc VarioPri...

Page 87: ...ush down the inner right hand cover Turn the M0 lock with the service key clockwise to lock the inner right hand cover NOTE Remove the service key 101 When the M0 lock is present lock the inner right...

Page 88: ...hand inner cover 2 102 Close the left hand inner cover 5 Close the left hand top cover 1 6 Close the right hand top cover 2 103 Close the top covers Close the covers 88 Chapter 3 Maintenance tasks Lev...

Page 89: ...doors 2 Use socket wrench 10 to tighten the bolt of the front doors 104 Close the front doors 3 Press Stop to close the maintenance screen The machine is turned on Finish the maintenance task Chapter...

Page 90: ...Finish the maintenance task 90 Chapter 3 Maintenance tasks Level 2 Oc VarioPrint 6000 line...

Page 91: ...Chapter 4 Optional light weight media module...

Page 92: ...u can also check the indicator when the maintenance indicator is not displayed Maintenance icon is orange 1 When the maintenance icon is orange go to the maintenance task Check the status of the air f...

Page 93: ...ver 1x 2x 3 Remove all 4 filters 1 Push the blue locking down 2 Rotate the cover clockwise about 30 You must use force 3 Pull the cover downwards 4 Remove the filter 30 1x 4 Install 4 new filters 1 In...

Page 94: ...Action 6 Move the handle down to switch on the in coming air Replace the filter 94 Chapter 4 Optional light weight media module Oc VarioPrint 6000 line...

Page 95: ...do Use this procedure to remove the air guidance unit to access the TTF for example when you need to remove sheets in the TTF Action CAUTION The TTF area can be hot 1 Disconnect the connector of the...

Page 96: ...the unit to the machine One bolt at the front side and one bolt at the rear side 3 Lift the air guidance unit and put it aside on a safe place Remove the air guidance unit 96 Chapter 4 Optional light...

Page 97: ...you performed a maintenance action in the TTF area you must install the air guidance unit again Action CAUTION The TTF area can be hot 1 Take and place back the air guidance unit 2 Connect the connec...

Page 98: ...two bolts to attach the air guid ance unit to the machine One bolt at the rear side and one bolt at the front side Install the air guidance unit 98 Chapter 4 Optional light weight media module Oc Var...

Page 99: ...ers 24 L Light weight media module air guidance unit 95 97 filter 92 93 Lock Clean unit left 34 Clean unit right 36 M Maintenance Level 1 9 Level 2 9 Maintenance levels 9 Maintenance screen 9 O OPC be...

Page 100: ...Index 100 Oc VarioPrint 6000 line...

Page 101: ......

Page 102: ...a Inc www canon ca Canon Europe Ltd www canon europe com Canon Latin America Inc www cla canon com Canon Australia PTY Ltd www canon com au Canon China Co Ltd www canon com cn Canon Singapore PTE Ltd...

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Oce VarioPrint 6180 Titan, Maintenance Manual

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Summary of Contents for VarioPrint 6180 Titan

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