Oce VarioPrint 6000 Ultra Line User Manual Download Page 42

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Disassemble and assemble the preheat unit

Caution:

Hot area. Use heat-resistant gloves.

Press both red leaf springs at the preheat unit plate outwards and pull out the plate.

[54] Disassemble the preheat unit

Turn both belts to remove the sheets inside the preheat unit.

[55] Turn the belts

Chapter 3 - Maintenance tasks - Level 2

Remove sheets from the process modules

Summary of Contents for VarioPrint 6000 Ultra Line

Page 1: ...o Oc VarioPrint 6000 Ultra Line Experience ultra speed User manual Maintenance tasks...

Page 2: ...no representation or warranties with respect to the contents hereof and specifi cally disclaims any implied warranties of merchantability or fitness for any particular purpose Further Oc reserves the...

Page 3: ...are registered trademarks of Oc Technologies B V Products in this publication are referred to by their general trade names In most if not all cases these designations are claimed as trademarks or reg...

Page 4: ...ance tasks Level 1 13 Replace the cleaners 14 Lock the clean unit left 28 Lock the clean unit right 30 Chapter 3 Maintenance tasks Level 2 33 Remove sheets from the process modules 34 Clean the OPC be...

Page 5: ...Chapter 1 Introduction...

Page 6: ...information that is useful when you perform a task Information to prevent personal injuries or property damage Warning Caution and Note The words Warning Caution and Note draw your attention to impor...

Page 7: ...that you read and understand the safety infor mation which is part of the user documentation You can download the safety information via http global oce com support or if applicable find it on the use...

Page 8: ...e provides an overview of the main content of the user manuals Main Content of the User Manuals Main content User Manual Overview of the main system components Working with the operator panel Handling...

Page 9: ...tenance PIN in the Settings Editor Then the operator panel asks for the maintenance PIN when you start the first task of a maintenance session A maintenance session can involve more than 1 maintenance...

Page 10: ...page 57 Clean the OPC belts Clean the glue cleaning rollers on page 63 Clean the glue cleaning rollers Begin maintenance The maintenance section of the System view shows the required or suggested mai...

Page 11: ...nce screen shows the required and suggested maintenance tasks A red icon indicates required tasks A yellow icon indicates suggested tasks These tasks may be required soon You can select a maintenance...

Page 12: ...nance icon is blue orange or red When to replace the cleaners Description Maintenance icon The maintenance icon is blue Maintenance is currently not required The maintenance icon is orange The machine...

Page 13: ...Chapter 2 Maintenance tasks Level 1...

Page 14: ...l cleaners and 2 new sheet cleaners at hand Required tool Service key supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Adhesive tape...

Page 15: ...cover to the upper position 2 2 1 15 Lift the top covers Caution Hot area Use heat resistant gloves Caution Make sure that the left hand inner cover is locked in the upper position 5 Unlock the left h...

Page 16: ...hand inner cover is locked in the upper position 7 Lift the right hand inner cover to the upper position 17 Lift the right hand inner cover Unlock the clean units Caution Hot area Use heat resistant g...

Page 17: ...tant gloves Caution Make sure that both clean units are locked in the upper position 1 Use the red handle to lift the right hand clean unit to the upper position 1 2 Use the red handle to lift the lef...

Page 18: ...tention Do not remove a layer of the sheet cleaner when the cleaner is inside the machine 1 Press both red leaf springs at the end of the right hand sheet cleaner outwards 20 Press the red leaf spring...

Page 19: ...aner 21 Remove the sheet cleaners 3 Repeat the steps 1 and 2 for the left hand sheet cleaner Remove the spiral cleaners Caution Hot area Use heat resistant gloves Chapter 2 Maintenance tasks Level 1 1...

Page 20: ...1 Press both red leaf springs at the end of the right hand spiral cleaner outwards 22 Press the red leaf springs outwards Chapter 2 Maintenance tasks Level 1 20 Replace the cleaners...

Page 21: ...3 Repeat the steps 1 and 2 for the left hand spiral cleaner Recondition the sheet cleaners 1 Remove 1 layer and an extra 2 3 cm about 1 inch of both sheet cleaners including the old adhesive strip 1 C...

Page 22: ...s to stick the end of the layer to the sheet cleaner 2 1 2 24 Recondition the sheet cleaners Note Only use a new sheet cleaner if the cylinder does not contain enough clean sheet paper Chapter 2 Maint...

Page 23: ...right hand spiral cleaner between the red leaf springs 25 Install the spiral cleaners 2 Repeat step 1 for the left hand spiral cleaner Note The spiral cleaners only fit in one way Chapter 2 Maintenanc...

Page 24: ...eet cleaner Note The sheet cleaners only fit in one way Lower the clean units Attention Make sure that the clean units are in the lowest position 1 Lift the right hand clean unit and push the red hand...

Page 25: ...3 4 Lower the left hand clean unit into the locked position 4 2 4 1 3 27 Lower the clean units Lock the clean units 1 Use the service key to turn N1 clockwise 2 Use the service key to turn M1 clockwi...

Page 26: ...lose the right hand inner cover 2 Lift the right hand top cover to the upper position 1 3 Unlock and lower the left hand inner cover 2 2 1 30 Close the left hand inner cover 4 Close the left hand top...

Page 27: ...the maintenance task 1 Close the front doors 2 Use socket wrench 10 to tighten the bolt of the front doors 32 Close the front doors 3 On the operator panel confirm that you successfully replaced the...

Page 28: ...t to lock a clean unit after you replaced the cleaners the machine will detect this during the initialization Then the operator panel will display this maintenance task Required tool Service key suppl...

Page 29: ...an unit 4 Close the front doors 5 Use socket wrench 10 to tighten the bolt of the front doors 35 Close the front doors 6 On the operator panel confirm that you successfully locked the clean unit Chapt...

Page 30: ...t to lock a clean unit after you replaced the cleaners the machine will detect this during the initialization Then the operator panel will display this maintenance task Required tool Service key suppl...

Page 31: ...n unit 4 Close the front doors 5 Use socket wrench 10 to tighten the bolt of the front doors 38 Close the front doors 6 On the operator panel confirm that you successfully locked the clean unit Chapte...

Page 32: ...Chapter 2 Maintenance tasks Level 1 32 Lock the clean unit right...

Page 33: ...Chapter 3 Maintenance tasks Level 2...

Page 34: ...modules and remove the sheets Required tool Service key supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Caution Certain parts of t...

Page 35: ...e front doors 1 2 Open the front doors 2 1 2 40 Open the front doors Remove sheets at the top cover 1 Remove the sheets at the top cover 1 2 Lift the right hand top cover to the upper position 2 3 Lif...

Page 36: ...the sheets at the inner covers 2 Unlock the left hand inner cover and lift the left hand inner cover to the upper position 2 3 Unlock and lower the right hand top cover 3 3 2 42 Open the inner covers...

Page 37: ...en the inner covers 2 of 2 5 Remove the sheets from the receiving unit Note Always pull out the sheet straight and in horizontal direction 44 Remove the sheets from the receiving unit Chapter 3 Mainte...

Page 38: ...unlocked 45 Unlock the transfuse pinch 7 Remove the sheets from the transfuse pinch 46 Remove the sheets from the transfuse pinch Remove sheets from the registration unit 1 Turn handle C1 clockwise 1...

Page 39: ...e to jammed media 2 1 C1 47 Open the registration unit 3 Remove the sheets at C2 C3 and C4 C2 C3 C4 48 Remove the sheets from the registration unit Caution Hot area Chapter 3 Maintenance tasks Level 2...

Page 40: ...ove the sheets below the preheat unit 5 Close drawer C1 Note Do not turn handle C1 C1 50 Close drawer C1 Remove the preheat unit Caution Hot area Use heat resistant gloves Chapter 3 Maintenance tasks...

Page 41: ...ble 1 52 Pull the unit out 3 Lift the red handle and pull the unit further outwards 2 2 53 Pull the unit out further 4 Lower the front of the unit and remove the unit 5 Put the unit on a heat resistan...

Page 42: ...es 1 Press both red leaf springs at the preheat unit plate outwards and pull out the plate 54 Disassemble the preheat unit 2 Turn both belts to remove the sheets inside the preheat unit 55 Turn the be...

Page 43: ...preheat unit 4 Remove the sheets below the transfer unit 57 Remove the sheets below the transfer unit Install the preheat unit Caution Hot area Use heat resistant gloves Chapter 3 Maintenance tasks L...

Page 44: ...der wheels of the machine 1 58 Install the preheat unit 2 Put the preheat unit in horizontal position and push the unit into the machine 2 59 Push the preheat unit into the machine Chapter 3 Maintenan...

Page 45: ...handle C1 anticlockwise to lock the registration unit C1 61 Lock the registration unit Unlock the clean units Caution Hot area Use heat resistant gloves 1 Use the service key to turn N1 counter clock...

Page 46: ...lean units are locked in the upper position 1 Use the red handle to lift the right hand clean unit to the upper position 1 2 Use the red handle to lift the left hand clean unit to the upper position 2...

Page 47: ...et cleaners and spiral cleaners Replace the cleaners on page 14 Lower the clean units Attention Make sure that the clean units are in the lowest position 1 Lift the right hand clean unit and push the...

Page 48: ...the clean units Close the covers 1 Unlock and lower the right hand inner cover 66 Close the right hand inner cover 2 Lift the right hand top cover to the upper position 1 Chapter 3 Maintenance tasks...

Page 49: ...ose the left hand inner cover 4 Close the left hand top cover 1 5 Close the right hand top cover 2 2 1 68 Close the top covers Finish the maintenance task 1 Close the front doors Chapter 3 Maintenance...

Page 50: ...10 to tighten the bolt of the front doors 69 Close the front doors 3 On the operator panel confirm that you successfully removed the sheets Chapter 3 Maintenance tasks Level 2 50 Remove sheets from t...

Page 51: ...Cleaner P and the offset pads at hand Required tool Service key supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Open the doors 1 U...

Page 52: ...and turn L4 counter clockwise 5 Use the service key to turn L5 clockwise L1 L2 L3 L4 L5 71 Unlock the OPC unit 6 Use the red handle to move the OPC unit as far outward as possible 72 Move the OPC unit...

Page 53: ...until the spot s are in the indicated area Note In this area the OPC has a hard bottom surface which is required to enable proper cleaning without damaging the OPC belt 74 Position the spot s in the...

Page 54: ...om the OPC belt Use new offset pads for this Lock the OPC unit 1 Rotate the metal OPC pulley until the end of the back side of the OPC belt runs near 0 1 inch the arrows of the yellow registration boa...

Page 55: ...rn L4 clockwise into the locked position 5 Use the service key to turn L3 clockwise into the locked position 6 Use the service key to turn L2 clockwise into the locked position 7 Use the service key t...

Page 56: ...wrench 10 to tighten the bolt of the front doors 79 Close the front doors 3 On the operator panel confirm that you successfully cleaned the OPC belt Chapter 3 Maintenance tasks Level 2 56 Clean the O...

Page 57: ...the Cleaner P and the offset pads at hand Required tool Service key supplied with the machine Socket wrench 10 supplied with the machine Heat resistant gloves supplied with the machine Open the doors...

Page 58: ...K4 clockwise 5 Use the service key to turn K5 counter clockwise K1 K2 K3 K4 K5 81 Unlock the OPC unit 6 Use the red handle to move the OPC unit as far outward as possible 82 Move the OPC unit out Cle...

Page 59: ...ntil the spots are in the indicated area Note In this area the OPC has a hard bottom surface which is required to enable proper cleaning without damaging the OPC belt 84 Position the spots in the indi...

Page 60: ...m the OPC belt Use new offset pads for this Lock the OPC unit 1 Rotate the metal OPC pulley until the end of the back side of the OPC belt runs near 0 1 inch the arrows of the yellow registration boar...

Page 61: ...ise into the locked position 5 Use the service key to turn K3 counter clockwise into the locked position 6 Use the service key to turn K2 counter clockwise into the locked position 7 Use the service k...

Page 62: ...wrench 10 to tighten the bolt of the front doors 89 Close the front doors 3 On the operator panel confirm that you successfully cleaned the OPC belt Chapter 3 Maintenance tasks Level 2 62 Clean the OP...

Page 63: ...rval Consult your service technician if you need advise Before you begin Make sure that the machine is switched off Required tool Service key supplied with the machine Socket wrench 10 supplied with t...

Page 64: ...to the upper position 2 2 1 91 Lift the top covers Caution Hot area Use heat resistant gloves Caution Make sure that the left hand inner cover is locked in the upper position 5 Unlock the left hand up...

Page 65: ...inner cover is locked in the upper position 7 Lift the right hand inner cover to the upper position 93 Lift the right hand inner cover Unlock the clean units Caution Hot area Use heat resistant gloves...

Page 66: ...loves Caution Make sure that both clean units are locked in the upper position 1 Use the red handle to lift the right hand clean unit to the upper position 1 2 Use the red handle to lift the left hand...

Page 67: ...e heat resistant gloves 1 Use socket wrench 10 to loosen the two bolts of the right hand TTF Unit 2 Lift the right hand TTF unit using the metal bar at the front side Chapter 3 Maintenance tasks Level...

Page 68: ...ice key at the indicated location inside and turn it counter clockwise 4 Use socket wrench 10 to loosen the two bolts of the left hand TTF Unit Chapter 3 Maintenance tasks Level 2 68 Clean the glue cl...

Page 69: ...ont side Prepare for cleaning Caution Hot area Use heat resistant gloves 1 Put a minimum of 4 layers of paper under the left hand and the right hand glue cleaning roller to protect the OPC Chapter 3 M...

Page 70: ...g on the kind of pollution you may require different cleaner solutions 1 Clean the glue cleaning rollers with Oc Cleaner K 2 When the rollers contain white pollution probably PE wax clean the rollers...

Page 71: ...resistant gloves 1 Carefully push the left hand TTF unit down using the metal bar at the front side 2 Use socket wrench 10 to tighten the two bolts of the left hand TTF Unit Chapter 3 Maintenance tas...

Page 72: ...ce key at the indicated location inside and turn it clockwise 4 Carefully push the right hand TTF unit down using the metal bar at the front side Chapter 3 Maintenance tasks Level 2 72 Clean the glue...

Page 73: ...clean unit and push the red handle to unlock the locking mechanism 1 2 Lower the right hand clean unit into the locked position 2 3 Lift the left hand clean unit and push the red handle to unlock the...

Page 74: ...ce key to turn M1 clockwise 109 Lock the clean units Close the covers 1 Unlock and lower the right hand inner cover 110 Close the right hand inner cover 2 Lift the right hand top cover to the upper po...

Page 75: ...Close the left hand inner cover 4 Close the left hand top cover 1 5 Close the right hand top cover 2 2 1 112 Close the top covers Finish the maintenance task 1 Close the front doors Chapter 3 Mainten...

Page 76: ...2 Use socket wrench 10 to tighten the bolt of the front doors 113 Close the front doors Chapter 3 Maintenance tasks Level 2 76 Clean the glue cleaning rollers...

Page 77: ...Appendix A Miscellaneous...

Page 78: ...d arrangement page layout chapter order etc O Yes O No Could you find the information you were looking for O Always O Most of the times O Sometimes O Not at all What did you use to find the required i...

Page 79: ...mpany Phone Address City Country Please return this sheet to Oc Technologies B V For the attention of ITC User Documentation P O Box 101 5900 MA Venlo The Netherlands Send your comments by E mail to i...

Page 80: ...http www oce be Oc Office Equipment Shanghai First Shanghai Center Phase II Building 4 Lane 180 Zhangheng Road Pudong District Shanghai 201204 P R China http www oce com cn Oc Canada Inc 4711 Yonge S...

Page 81: ...Tokyo 140 0014 Japan http www ocejapan co jp Oc Italia S p A Strada Padana Superiore 2 B 20063 Cernusco sul Naviglio MI Italia http www oce it Oc Malaysia Sdn Bhd 3 01 Level 3 Wisma Academy Lot 4A Ja...

Page 82: ...bregat Barcelona Spain http www oce es Oc Thailand Ltd B B Building 16 Floor 54 Asoke Road Sukhumvit 21 Bangkok 10110 Thailand Oc Schweiz AG S gereistrasse 10 CH8152 Glattbrugg Schweiz http www oce ch...

Page 83: ...mation about the Wide Format Printing Systems and the Production Printing Systems can be different from the addresses above Refer to the web site http www oce com for the addresses you need Appendix A...

Page 84: ...e required maintenance 12 G Glue cleaning rollers Glue cleaning rollers 63 L Lock Clean unit left 28 Clean unit right 30 M Maintenance Level 1 9 Level 2 9 Maintenance levels Maintenance levels 9 Maint...

Page 85: ...3...

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Page 88: ...es marketing service bureaus and the graphic arts industry Oc systems print transaction documents mailings newspapers manuals and books on demand and at the highest speeds And Oc Business Services man...

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