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Version 5.1_2021 (31 March 2021)  

 

 

 

 

 

 

 

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10.

 

Safety  

Due to the nature of the processes that takes place in it, your Compact Cool represents various risks, 

including those of a mechanical, electrical and chemical nature. This section lists the various risks and 

measures taken and provides instructions for handling your unit safely. Please read this chapter carefully 

and familiarise yourself with the safety aspects before performing any actions or allowing them to take place.  

 

The safety information in these operating instructions has been compiled as a guide for handling the 

unit safely. OC Verhulst does not guarantee the completeness of this information and can therefore 

not accept liability for any inaccuracies. 

 

  

 

 

10.1. 

General safety instructions 

-  Always observe the safety regulations, warnings, notes and instructions in this manual. 

-  Failure to follow the safety regulations, warnings, notes and instructions may lead to personal injury 

or damage to the Compact Cool. 

-  The installation of the Compact Cool must be carried out in accordance with the general and local 

building, safety and installation regulations of the local authorities, as well as the electricity and water 

supply companies. 

-  Only an approved installation engineer may install, connect, commission and service the Compact 

Cool. 

-  Instructions for maintenance, cleaning and changing the filters must be strictly followed 

-  Modification of the Compact Cool is not permitted. 

-  It is recommended that a maintenance contract be taken out so that the Compact Cool can be 

checked regularly. 

-  Keep the operating instructions near the Compact Cool for the duration of its service life.  

 

Your Compact Cool is fitted with a main switch that also serves as an emergency stop button. The switch 

therefore has a red control on a yellow background. Switch off the unit by turning the main switch to the off 

position in case of emergency. 

 

 

10.2. 

Statutory requirements   

The Compact Cool complies with the following European Directives: 

-  EC Directive 2006/42/EC (Machinery Directive). 

-  EC Directive 2006/95/EC (Low Voltage Directive). 

-  EC Directive 2004/108/EC (EMC Directive). 

-  EC Directive 2014/68/EU (Pressure Equipment Directive). 

and is therefore CE-marked (for information see EC Declaration of Conformity, specific version supplied with 

the unit, chapter 

Error! Reference source not found.

). 

 

The installation must comply with all applicable regulations. 

 

 

Although the 

Compact Cool

 is equipped with extensive safety and protection features, we strongly advise 

you to exercise caution when operating the unit. When working on the unit with open service doors while it is 

running, the use of hearing protection is recommended. Parts of the unit are under positive pressure when 

the fans are in operation, while other parts are under negative pressure. Bear this in mind when opening and 

closing the service doors. 

Summary of Contents for Compact Cool 100

Page 1: ...urther documentation see http www oc verhulst nl OC Verhulst Albert Einsteinweg 10 5151 DL Drunen The Netherlands Tel 31 0 416 672 200 Fax 31 0 416 340 785 www oc verhulst nl OC Verhulst is a trade na...

Page 2: ...4 5 5 10 5 6 Drip tray 10 5 6 1 Drip tray maintenance 11 5 7 Droplet eliminator separator 11 5 7 1 Droplet eliminator maintenance 11 5 8 Siphon 11 5 8 1 Siphon maintenance 11 5 9 Fan 11 5 9 1 Fan main...

Page 3: ...transport 19 8 2 1 Vertical transport 19 19 20 8 2 2 Horizontal transport 20 8 3 Temporary storage 20 8 4 Final placement 21 8 5 Installation 21 8 6 Commissioning 22 8 7 Pre commissioning check 22 9 S...

Page 4: ...ed 34 11 9 3 Setpoint voltage 34 11 9 4 Defrosting setting 34 11 9 5 Manual mode 35 11 10 Information 36 11 11 Table of alarm messages 38 11 12 Other functions 40 11 12 1 Indicator lights connected to...

Page 5: ...are indicated in bold along with the text CAUTION These are important instructions that protect you from danger or refer to the risk of damage to the unit Please bear all these comments in mind If you...

Page 6: ...hout the prior written permission of OC Verhulst Settings and or safeguards have been changed without the prior written permission of OC Verhulst Non original parts or refrigerants or lubricants other...

Page 7: ...ctions for defrosting the cooling battery for example The Compact Cool can be connected with an electric plug Compact Cool 100 16A 3P 3 1 Designtypes The Compact Cool 100 has a nominal output of 100 k...

Page 8: ...out by authorised and qualified personnel see chapter 6 For maintenance you can use the service organisation of OC Verhulst which offers you a maintenance contract for this If you notice any defects...

Page 9: ...following subchapters all components are listed separately and the required maintenance is indicated 5 2 Aircontrol dampers The external air intake is equipped as standard with a volume control dampe...

Page 10: ...system in order to prevent freezing 5 5 Coolingbattery A three way cold water system is mounted on the front of the Compact Cool This system ensures that the desired air supply conditions of the unit...

Page 11: ...nths dismantle and clean if necessary 5 8 Siphon The draining of condensation drip tray must be carried out using the siphon provided This siphon serves as a water shut off to prevent possible unpleas...

Page 12: ...lanced It is also possible to have this done on site by a specialised company Check wiring The motor is maintenance free 5 10 Housing The housing of the Compact Cool consists of double walled sandwich...

Page 13: ...panel For more information on the control panel and how to operate it see chapter 11 Display instructions 5 11 1 Control panel maintenance The control panel should only be cleaned periodically on the...

Page 14: ...perating instructions of the control system used in your unit and if applicable the electrical diagram for details on how to operate and reset the various protection devices CAUTION Work on the electr...

Page 15: ...nections for tightness 1 Control panel switch panel Check that the controller compartment is clean and dry 2 Check the condition of the cables worn burned damaged 2 Check the condition of the insulati...

Page 16: ...s Secure before opening OC Verhulst model plate Missing or damaged pictograms should be re affixed as follows When affixing pictograms proceed as follows Clean the surface with a non aggressive degrea...

Page 17: ...uresensor Temperature sensor is mounted in the space between outdoor air inlet dampers and filters 7 2 Supplyairtemperature internal external sensor The internal temperature sensor is mounted in the s...

Page 18: ...t is also possible to log graphs tables 7 10 ControlTechnologyerrormessages The display has the possibility to switch on three lights green orange and red The various combinations are error messages o...

Page 19: ...pact Cool can be put into operation all inlet and outlet openings must be fitted with ducts or grilles All inspection doors hatches must be closed This is to prevent physical injury CAUTION To ensure...

Page 20: ...annot be set up immediately all the medium and air openings must be temporarily closed and all valves closed If the Compact Cool is taken out of operation for a longer period of time the following poi...

Page 21: ...ble at the front The unit must be able to suck in and extract air freely Ensure good and safe accessibility and where necessary provide railings and or fall protection e g when positioning the unit cl...

Page 22: ...side using the Bauer couplings The supply is the female the return is the male 8 7 Pre commissioningcheck Check the points mentioned in chapter 8 If present check the water circuit and especially all...

Page 23: ...s until the ducts and supply hoses and inlet covers grilles have been correctly fitted as any dirt sucked in will leave the fans at high speed Refer to the electrical diagram and the operating instruc...

Page 24: ...ance cleaning and changing the filters must be strictly followed Modification of the Compact Cool is not permitted It is recommended that a maintenance contract be taken out so that the Compact Cool c...

Page 25: ...intended to be operated only with all air ducts air intake and air injectors fitted correctly Do not look into the ventilation hood of an operating unit as the airflow can blow out dust particles forc...

Page 26: ...raphical operatingdisplay The control unit contains 6 operating keys and a graphical LED lit display It offers the possibility of an alarm log and four interfaces 11 2 Displayandoperatingbuttons In no...

Page 27: ...Current status Fan F02 H Current status Fan F03 not applicable to Compact Cool 100 I Current status Fan F04 not applicable to Compact Cool 100 J Current status Belimo K Current unit mode Heating Cooli...

Page 28: ...inlet intake temperature P Delta P dirty filter switch Filter Filter Coil Battery MV01 Belimo 3 way valve TT04 Return water temperature TT05 Supply water temperature TT02 Supply air temperature inter...

Page 29: ...ion Remark U1 Air inlet intake temperature sensor TT01 PT1000 U2 Supply air temperature internal TT02 PT1000 U3 Supply air temperature external TT03 PT1000 U4 Supply temperature element TT04 PT1000 U5...

Page 30: ...larm log plus four different menu levels Information Operation Service and Factory These menus allow the user to easily view control and configure the operational parameters for the unit 11 5 1 Functi...

Page 31: ...ages are active they will be stored in the logbook 11 6 Selectionofmenus The controller provides the user with menus that can be selected for displaying operating data and entering setpoint values for...

Page 32: ...int internal B Current supply temperature C Current air inlet intake temperature D Fan speed setting by analogue input E Counter for defrosting activated by push button F Current status Fan F01 G Cur...

Page 33: ...he user can switch on the unit The corresponding menu screen is as follows The unit can now be used when the following conditions are met Either the external On Off is set or the task scheduler must b...

Page 34: ...his menu to set a 0 10V signal for the analogue output 11 9 4 Defrosting setting The defrosting cycle is started manually by means of a push button After pressing the button the digital output is exec...

Page 35: ...7 not used at the moment Defrost start time 8 not used at the moment Defrosting starts at 8 00 and stops at 8 20 The same applies to 12 00 13 00 and 23 00 The screens are as follows 11 9 5 Manual mod...

Page 36: ...e digital and analogue input and output signals and the unit s status Description Screen standard Current values readable by analogue input signals Current analogue and digital output signals Current...

Page 37: ...Version 5 1_2021 31 March 2021 37 Current number of operating hours of the unit Measured time of power outage of the unit Time Duration...

Page 38: ...24 Automatic reset Output limit power supply EBM 1 25 Automatic reset Current limit power supply EBM 1 26 Automatic reset Braking mode EBM 1 27 Automatic reset Cable break EBM 1 28 Automatic reset Ic...

Page 39: ...igh EBM 3 87 Automatic reset Line resistance high EBM 3 88 Automatic reset Offline EBM 4 89 Manual reset Phase fault EBM 4 90 Manual reset Motor blocked EBM 4 91 Manual reset Undervoltage power supply...

Page 40: ...ght does not go off Defrosting light same output as defrosting light The light comes on when defrosting is activated 11 12 2 Supply air sensor Automatic selection Supply air temperature sensor interna...

Page 41: ...ration of the unit the mode for the unit can be selected This affects the PI controller for the Belimo valve Selecting cooling or heating changes the control direction of the PI controller algorithms...

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