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OBL PRO Series, Use And Maintenance Manual

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OBL PRO Series Use And Maintenance Manual Download Page 12

 

File: UT-5601           

Copyright © - OBL Metering pumps - All rights reserved

 

11

 

 

3

 

POSITIONING 

The Black Line 2.0 M and R pumps can be installed on a KIT-PRO, as shown in Figure 1. 

 

Figure 1 Installation of the KIT 

 

Moreover, the orientation of 

KIT-PRO / KIT-PRO UL 

can be changed from 0 to 90° compared to the 

pump. To carry out this operation, you just have to: 

1.

 

unscrew the 2 screws (M6x18)  

2.

 

rotate the pump  

3.

 

tighten the 2 screws (M6x18) 

4

 

ADJUSTMENTS 

See chapter 5 “USE AND SOFTWARE”

. 

 

Summary of Contents for PRO Series

Page 1: ...CONTROL AND MANAGEMENT KIT FOR METERING PUMPS KIT PRO KIT PRO UL Doc No UT 5601 Rev 3 Lang EN 1st Issue 24 06 2020 Prepared by A A Checked by C V C Replaced on USE AND MAINTENANCE MANUAL SERIES PRO EN...

Page 2: ...2 07 02 2019 3 24 06 2020 0 0 20 06 2018 2 07 02 2019 1 0 20 06 2018 2 07 02 2019 3 24 06 2020 2 0 20 06 2018 3 24 06 2020 3 0 20 06 2018 2 07 02 2019 3 24 06 2020 4 0 20 06 2018 1 05 10 2018 3 24 06...

Page 3: ...SE RESTRICTIONS 8 3 ELECTROMAGNETIC COMPATIBILITY 8 4 SAFETY 9 5 SAFETY PICTOGRAMS 9 3 INSTALLATION 10 1 TRANSPORT AND HANDLING 10 2 STORAGE CONDITIONS 10 3 POSITIONING 11 4 ADJUSTMENTS 11 5 ASSEMBLY...

Page 4: ...d limits instructions on how to use it under safe conditions instructions on how to perform maintenance and repairs correctly and safely technical support instructions on waste disposal 2 HOW TO READ...

Page 5: ...AN ITALY TELEPHONE NUMBER 0039 02 26 91 91 E MAIL Obl info idexcorp com 2 CE MARKING Every KIT PRO product is identified with a CE label indicating its reference data which are printed indelibly 1 Pro...

Page 6: ...rved 5 3 UL MARKING Every KIT PRO UL product is identified with a UL label indicating its reference data which are printed indelibly 1 Product model 4 NEMA type 2 Product input data 5 Manufacturing ye...

Page 7: ...February 2014 on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain voltage limits DIRECTIVE 2014...

Page 8: ...File UT 5601 Copyright OBL Metering pumps All rights reserved 7 5 UL CERTIFICATION...

Page 9: ...country of installation Attention When using mains powered equipment always follow basic safety precautions including the following to reduce damage to people and property Carefully read the instruct...

Page 10: ...ide the equipment live parts Do not work in dark conditions Use all the lights available making sure they are efficient Do not use the machine when under the influence of medicines or alcohol as they...

Page 11: ...perature is below 0 C ensure that it does not go lower than 10 C If not specifically highlighted on the package do not stack packaging to prevent damage to the KIT PRO and to avoid tipping over or fal...

Page 12: ...on a KIT PRO as shown in Figure 1 Figure 1 Installation of the KIT Moreover the orientation of KIT PRO KIT PRO UL can be changed from 0 to 90 compared to the pump To carry out this operation you just...

Page 13: ...O is to be installed is not running 3 Disassemble the base of the Black Line pump pos 117 in the BL2 0 M and R section drawings 4 Mount connection P20 2189 Figure 1 using the M6x25 screws 5 Fasten the...

Page 14: ...nection The cable glands should be tightened so that seal rings keep the necessary pressure to prevent transmission of mechanical stress on the motor terminals to ensure mechanical protection IP degre...

Page 15: ...CONDUCTOR COLOUR KIT PRO UL CONDUCTOR COLOUR INPUT HW 0 1 Remote Start Stop contact Yellow Red Pulses contact Green Green Ground common for all pins of input connector Brown White 4 20 mA 0 10V analo...

Page 16: ...d remove it from the R version NOTE Always make the connection using the appropriate connector Do not use or connect other inductive sensors to the proximity connection Make all the connections only w...

Page 17: ...adjust the pump s stroke This way the turndown ratio can be of 500 1 NOTE The system does not automatically record every adjustment Therefore the flow rate and volume indicated by the software may dif...

Page 18: ...re 4 Side view of the supply lines Figure 5 Side view of the supply lines ELECTRIC MOTOR SUPPLY 3 PHASE 3 PE WIRES 230 V POWER SUPPLY 2 PE WIRES KNOB BL2 0 CONNECTION STROKE COUNTER SENSOR INPUT CONNE...

Page 19: ...nsor and ring 3 ENVIRONMENTAL CONDITIONS As for installation the environmental conditions must match the possible use conditions of OBL s metering pumps which can be combined with the KIT PRO This pro...

Page 20: ...70 dbA Materials actuator casing motor Aluminum Finishing actuator casing Electrophoretic deposition EPD Electrical data Max power consumption 1500W Max motor power 750W Max output current 3 3 A on 1...

Page 21: ...D SOFTWARE 1 INTERFACE The user interface consists of an encoder with a knob which allows you to carry out two operations Table 1 Interface ROTATION Turn the knob to move a selector switch to the requ...

Page 22: ...tment value Operating frequency Flow partialisation Reset Modbus 3 MENU 3 1 Home page Figure 8 Home page 3 2 Operating modes From the home page click operating modes to select the operating mode you n...

Page 23: ...tch VOLUME FLOW RATE START MANUAL OR EXTERNAL The pump doses the volume of liquid at the set flow rate Upon manual start the process is repeated once and then it stops Upon external start the pump wai...

Page 24: ...FLOW RATE MINIMUM FLOW RATE TIMEOUT When the pump receives a pulse input signal it adjusts the flow rate based on the value of pulses per minute received between the maximum and minimum values The TIM...

Page 25: ...r than the set flow rate during calibration the pump starts the partlialisation stage This stage consists in 1 Work stage in which the pump runs at 30 2 Pause stage The duration of these two stages ar...

Page 26: ...ever be exceeded in the operating modes The adjustment value is displayed in the operating screen Priming PRIMING TIME Set the priming time and click start to start the priming function Press stop to...

Page 27: ...tput of a proportional analog signal at the operating frequency RELAY OUTPUT OFF START STOP ALARM CONTACT N O N C This function allows you to use the relay with a N O or N C contact The output signal...

Page 28: ...icon to reset an alarm The alarms are summarised in Table Table 8 Alarms ALARM CODE ALARM TYPE DESCRIPTION CAUSE VISUAL FEEDBACK SCREEN TOU01 ELECTRONICS HARDWARE TIMEOUT Failed communication between...

Page 29: ...ut current beyond the range set in the analog mA mode FIXED RED AVA16 PROCESS ANALOG V Input voltage beyond the range set in the analog V mode FIXED RED UVG17 UVB18 ELECTRONICS HARDWARE Power supply v...

Page 30: ...on specifications Calibration To calibrate the analog signal the necessary operations are the followings 1 Power up the loop for analog input signal 2 Go to the menu setting calibration 3 Click the ha...

Page 31: ...A newly 9 Confirm the selection and go back to the previous menu 10 Click on analog output if needed Figure 14 11 A window with 2 values 4 mA and 20 mA will appear Figure 15 12 To calibrate 4 mA signa...

Page 32: ...A and 20 mA newly Figure 16 15 Confirm the selection 3 7 Modbus Table 9 Modbus Specification MODBUS SPECIFICATION Serial interface RS 485 half duplex Protocol MODBUS RTU Baud rate 2400 4800 9600 19200...

Page 33: ...MODBUS YES NO 2 set the baud rate 2400 4800 9600 19200 38400 57600 115200 bps 3 set the slave device address When MODBUS is active the user can locally do the following operations 1 When the motor is...

Page 34: ...ister 40025 3A2E The CRC cyclic redundancy check 2 Preset Multiple Registers FC 16 a Request This command is writing the contents of two holding registers 41003 and 41004 to the slave device with addr...

Page 35: ...e 10 Modbus list Nr Reg PAR TYPE MOTOR OFF TYPE MOTOR ON BYTE Min value Max value Default U M Description 40001 M_TIME_S W R R 2 1 120 60 s Calibration time calibration settings 40002 M_FLOW W R R 2 1...

Page 36: ...w Value 0 No Value 1 Yes 40017 M_YES_NO W R R 2 0 1 0 START STOP remote control alarm Value 0 No Value 1 Yes 40018 M_CONTACT W R R 2 0 1 0 Remote control contact Value 0 NO Value 1 NC 40019 M_YES_NO W...

Page 37: ...037 M_PERC W R R 2 1 100 100 Concentration dosed fluid percentage mode 40038 M_U16 W R R 2 1 1000 100 MLQ MLQ desired in the tank MLQ mode 40039 M_PERC W R R 2 1 100 100 Concentration dosed fluid MLQ...

Page 38: ...R 2 10 35 20 Motor current calibration window 40056 M_50_60Hz W R R 2 0 1 0 50 60 Hz 40057 M_LP_PL W R R 2 0 1 0 L pulse pulse L in PPM MLQ e percentage modes 40058 M_U8 R R 2 1 247 1 MODBUS ID 41001...

Page 39: ...iale in litri erogato dalla pompa Scrivendo a zero il registro si resetta questo valore nel firmware 41008 41009 PARTIAL VOLUME Gal W R W R 4 This value can be written only to 0 Gal 100 Volume parzial...

Page 40: ...ntly clean the pump Dirt and residues must not cover the adjustments or the interface screen 2 TROUBLESHOOTING To make a self diagnosis of the product see subchapter Alarm log Contact the manufacturer...

Page 41: ...The following spare parts are available for the KIT PRO Table 11 Spare parts Spare part kit code Description KIT component code Description KME60 Connection cables 4 pieces KME60 Connection cables 4 p...

Page 42: ...as special waste only if properly cleaned Otherwise they are to be considered HAZARDOUS special waste Special waste and urban waste and especially hazardous and non hazardous waste must never be mixe...

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