Oasis Ace MAX Series Instruction Manual Download Page 5

5

PLUMBING SUGGESTIONS

The primary goal when plumbing a sprayer pump is to route liquid with minimum restriction.  Minimizing 

restrictions  is  necessary  for  achieving  the  pump’s  maximum  rated  capacity.   The  following  are 

recommended practices to maximize pump performance and efficiency:

 

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Hoses  should  be  at  least  the  same  size  as  the  pump’s  suction  and  discharge  port.    Pump 

performance may be increased up to 20% by using one size larger suction hose.

A straight run of 10 times the suction hose diameter is recommended prior to the pump inlet.

Example:  1.5” (38.1 mm) hose diameter = 15” (38.1 cm) of straight hose  

The straight section provides laminar water flow to the pump.

 

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A minimum number of elbows, fittings, and valves should be used to reduce pressure losses.  

These should also be sized properly to prevent flow restrictions. 

 

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An anti-vortex fitting should be installed on the suction port inside the tank.  This fitting prevents 

a vortex from forming when the tank liquid level is low.  A vortex will allow the pump to pull air in 

causing irregular performance or loss of prime.

 

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Install a pressure gauge and valve on the discharge side of the pump for the purpose of measuring 

the  SHUT-OFF  pressure.   The  SHUT-OFF  pressure  is  needed  for  the  setup  of  HYD  series 

pumps. 

 

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An agitation flow rate of 5% of the tank capacity is recommended for most chemicals.  A higher 

rate of 10% is suggested for wettable powders and materials difficult to keep in suspension.  See 

the chart below for common tank sizes. 

Tank Capacity

5%

10%

500 gallons

25 gpm

50 gpm

750 gallons

37 gpm

75 gpm

1000 gallons

50 gpm

100 gpm

1500 gallons

75 gpm

150 gpm

Jet agitators are the most efficient way to agitate a large tank.  They operate on an entrainment 

principle where flow through an orifice is multiplied by capturing surrounding fluid.  The flow rate 

is based on the pressure of the fluid passing through.  A pressure gauge installed on the agitation 

line gives the operator an indication of total agitation flow.  This is especially important for high 

application rates where more flow is needed for the boom. 

 

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A line strainer should be installed on the discharge side of the pump to protect the nozzles from 

clogging.  If a strainer must be used in front of the pump, a large mesh screen should be used to 

filter debris too large to pass through the impeller vanes.

 

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The electronic spray control valve and flow-meter should be sized for the desired maximum boom 

flow based on the application rate and ground speed.

 

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A pressure spike valve is recommended for use with Ace MAX series models.  These models operate 

at pressures up to 160 psi (11 bar).  A pressure spike is generated when the boom is turned off.  

The spike valve will relieve the pressure back to tank and prevent damage to system components. 

Tank Capacity

5%

10%

3000 liter

150 lpm

300 lpm

4000 liter

200 lpm

400 lpm

5000 liter

250 lpm

500 lpm

8000 liter

400 lpm

800 lpm

Summary of Contents for Ace MAX Series

Page 1: ...1 INSTRUCTION MANUAL MAX SERIES HYDRAULIC MOTOR DRIVEN CENTRIFUGAL PUMPS WetSeal Technology OASIS T M...

Page 2: ...2...

Page 3: ...Seal Kits 18 Motor Shaft Seal Replacement 18 Motor Disassembly and Reassembly 19 Warranty 20 WARNINGS AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure may penetrate the skin causing serious i...

Page 4: ...llowing are basic guidelines for proper pump mounting The pump should be mounted below the tank s allowing gravity to naturally fill the pump with liquid The volute should be oriented with the dischar...

Page 5: ...s A higher rate of 10 is suggested for wettable powders and materials difficult to keep in suspension See the chart below for common tank sizes Tank Capacity 5 10 500 gallons 25 gpm 50 gpm 750 gallons...

Page 6: ...pump is turned off External Motor Fittings Standard Fittings Inlet Adapter Restrictor Body BAC 80 10SAE 1 2 NPT Female Outlet Reverse Check Valve BAC 78 10SAE 1 2 NPT Female Optional Fittings special...

Page 7: ...ctor orifice for all 650 models Insert the orifice with O ring inside the adapter restrictor body in the motor inlet port Note Do not use restrictor for 750 and 855 pump models 2 Set Rabbit Turtle flo...

Page 8: ...the FMCWS 650 FMC 750F and FMC 855F pump models All pumps equipped with the Oasis WetSeal have a two year warranty PUMP MAINTENANCE 1 MAX series pumps are equipped with lubricated and sealed bearings...

Page 9: ...vel and pressure prior to startup Daily Check reservoir pressure If air must be added regularly spray soapy water around plugs seams and fittings of seal plate to check for leakage Reseal as needed If...

Page 10: ...ll impeller cap screw in shaft end to protect threaded hole 10 Press or tap non marring hammer shaft bearing assembly from impeller end until clear of stationary seal face in mounting frame 11 Use a s...

Page 11: ...installation tool over shaft Push rotating seal assembly over tool and shaft by hand until black polished face seats against stationary face in mounting frame Remove seal installation tool See illustr...

Page 12: ...seal assembly 2 seal faces and 1 spring off shaft and discard 14 Install impeller cap screw in shaft end to protect threaded hole 15 Press or tap non marring hammer shaft bearing assembly from impelle...

Page 13: ...bellows shaft and installation tool with clean barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stationary face in mount...

Page 14: ...eal to fly off without warning 13 Slide rotating seal assembly 2 seal faces and 1 spring off shaft and discard 14 Install impeller nut on shaft end to protect threads 15 Press or tap non marring hamme...

Page 15: ...Lightly oil rotating assembly bellows and shaft with barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stationary face in...

Page 16: ...ithout warning 12 Slide rotating seal assembly 2 seal faces and 1 spring off shaft and discard 13 Install impeller nut on shaft end to protect threads 14 Press or tap non marring hammer shaft bearing...

Page 17: ...s Lubrication Lightly oil rotating assembly bellows and shaft with barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stat...

Page 18: ...shaft pointing up 6 Remove front motor flange by pressing thumbs against shaft end while pulling up with fingers behind flange ears Take care to not disturb the other motor components 7 Remove the hou...

Page 19: ...positions Use alignment pins and marked lines for reference Note All components must be reinstalled exactly as they were for proper motor function 6 Set assembly on back cover with shaft pointing up 7...

Page 20: ...on conditions such as 1 abrasive solution scratching the polished seal faces 2 chemical attack on elastomer or glue 3 thermal shock from running pump dry or improper priming 4 failure to flush chemica...

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