Oasis Ace MAX Series Instruction Manual Download Page 14

14

1. 

Mark orientation of volute, seal plate, frame, and motor to assist in reassembly.

2. 

Remove (2) socket head motor screws and washers with 5/16” hex wrench.

3. 

Remove hydraulic motor. 

Note:

 Tap with a non-marring hammer if necessary.  See page 10 step 2 for alternate method.

4. 

Remove snap ring from behind rear pump bearing.

5. 

Remove cap from air fill valve and press stem to release reservoir pressure.

6. 

Remove hex drain plug with 7/8” wrench and drain barrier fluid into a clean pan.  

Note:

  Recycle or dispose of used fluid the same as motor oil.

7. 

Remove (4) volute hex head cap screws and spacers with a 9/16” wrench.

8.  Remove volute and O-ring.
9. 

Remove impeller acorn nut with a 1” socket. 

Note:

 Turn counterclockwise to remove.  Insert a flat file into an impeller vane to hold stationary.

10. 

Remove impeller and key from shaft.

11. 

Remove (4) socket head seal plate cap screws with 5/16” hex wrench. 

Note:

 Two screws were used on early models. 

12. 

Remove seal plate slowly and place shop towel over shaft end for protection. Remove O-ring.

Danger:

 Compression of seal spring may cause part of seal to fly off without warning. 

13. 

Slide rotating seal assembly ((2) seal faces and (1) spring) off shaft and discard.

14. 

Install impeller nut on shaft end to protect threads.

15. 

Press or tap (non-marring hammer) shaft/bearing assembly from impeller end until clear of 

stationary seal face in mounting frame.

16. 

Use a screw driver to pry stationary seal seats from frame and seal plate.

Note:

  If  replacing shaft seal only - skip to Assembly Instructions step 8.

17. 

Continue to press or tap shaft/bearing assembly out of frame towards motor end.

18. Remove slinger from shaft.
19. 

Remove snap ring from shaft on impeller side of front pump bearing.

20. 

Use a press to remove bearings from shaft.  Press bearings off each end of shaft. 

21. Remove shaft spacer.

DISASSEMBLY INSTRUCTIONS

Ace pump Oasis WetSeal repair kits include a dual shaft seal, O-rings, 

and barrier fluid to refill the seal reservoir.  

Pump Model

Repair Kit

EDP#

FMC-750F-HYD Series

RK-FMC-750

52724

Shaft Seal Only

EDP#

Recommended For

BAC-7-750V

40147

all materials and applications

WetSeal Technology

O

ASIS

T M

Frame

Shaft/Bearing Assy.

Motor

Drain Plug

Volute Cap Screw (4)

Seal Plate Cap Screw (4)

Volute

Impeller

Seal Plate

O-ring

Spacer (4)

Rotating Seal Assy.

Stationary

Seal Seats

FMC-750F-HYD REPAIR

REPAIR KIT & SEAL

Pad

O-ring

Summary of Contents for Ace MAX Series

Page 1: ...1 INSTRUCTION MANUAL MAX SERIES HYDRAULIC MOTOR DRIVEN CENTRIFUGAL PUMPS WetSeal Technology OASIS T M...

Page 2: ...2...

Page 3: ...Seal Kits 18 Motor Shaft Seal Replacement 18 Motor Disassembly and Reassembly 19 Warranty 20 WARNINGS AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure may penetrate the skin causing serious i...

Page 4: ...llowing are basic guidelines for proper pump mounting The pump should be mounted below the tank s allowing gravity to naturally fill the pump with liquid The volute should be oriented with the dischar...

Page 5: ...s A higher rate of 10 is suggested for wettable powders and materials difficult to keep in suspension See the chart below for common tank sizes Tank Capacity 5 10 500 gallons 25 gpm 50 gpm 750 gallons...

Page 6: ...pump is turned off External Motor Fittings Standard Fittings Inlet Adapter Restrictor Body BAC 80 10SAE 1 2 NPT Female Outlet Reverse Check Valve BAC 78 10SAE 1 2 NPT Female Optional Fittings special...

Page 7: ...ctor orifice for all 650 models Insert the orifice with O ring inside the adapter restrictor body in the motor inlet port Note Do not use restrictor for 750 and 855 pump models 2 Set Rabbit Turtle flo...

Page 8: ...the FMCWS 650 FMC 750F and FMC 855F pump models All pumps equipped with the Oasis WetSeal have a two year warranty PUMP MAINTENANCE 1 MAX series pumps are equipped with lubricated and sealed bearings...

Page 9: ...vel and pressure prior to startup Daily Check reservoir pressure If air must be added regularly spray soapy water around plugs seams and fittings of seal plate to check for leakage Reseal as needed If...

Page 10: ...ll impeller cap screw in shaft end to protect threaded hole 10 Press or tap non marring hammer shaft bearing assembly from impeller end until clear of stationary seal face in mounting frame 11 Use a s...

Page 11: ...installation tool over shaft Push rotating seal assembly over tool and shaft by hand until black polished face seats against stationary face in mounting frame Remove seal installation tool See illustr...

Page 12: ...seal assembly 2 seal faces and 1 spring off shaft and discard 14 Install impeller cap screw in shaft end to protect threaded hole 15 Press or tap non marring hammer shaft bearing assembly from impelle...

Page 13: ...bellows shaft and installation tool with clean barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stationary face in mount...

Page 14: ...eal to fly off without warning 13 Slide rotating seal assembly 2 seal faces and 1 spring off shaft and discard 14 Install impeller nut on shaft end to protect threads 15 Press or tap non marring hamme...

Page 15: ...Lightly oil rotating assembly bellows and shaft with barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stationary face in...

Page 16: ...ithout warning 12 Slide rotating seal assembly 2 seal faces and 1 spring off shaft and discard 13 Install impeller nut on shaft end to protect threads 14 Press or tap non marring hammer shaft bearing...

Page 17: ...s Lubrication Lightly oil rotating assembly bellows and shaft with barrier fluid to aid installation A Push first rotating seal assembly over shaft by hand until black polished face seats against stat...

Page 18: ...shaft pointing up 6 Remove front motor flange by pressing thumbs against shaft end while pulling up with fingers behind flange ears Take care to not disturb the other motor components 7 Remove the hou...

Page 19: ...positions Use alignment pins and marked lines for reference Note All components must be reinstalled exactly as they were for proper motor function 6 Set assembly on back cover with shaft pointing up 7...

Page 20: ...on conditions such as 1 abrasive solution scratching the polished seal faces 2 chemical attack on elastomer or glue 3 thermal shock from running pump dry or improper priming 4 failure to flush chemica...

Reviews: