OAI 200 Series Operation Manual Download Page 10

 

10

SECTION 4: 

OPERATING INSTRUCTIONS 

 

Controls and Indicators 

 
The controls and indicators are shown and their functions are described in Figure 3. 
 
 

Installing the Photomask 

 
1. 

Close the mask frame with the switch at the front of the alignment module. 

 
2. 

With the chrome side facing down, place the photomask on the mask plate using  

     the alignment pins to properly locate the mask. 
 
3. Turn 

the 

Mask Vac.

 ON. 

 
4. 

Place the mask clamps over the photomask and secure. 

 
5. 

Rotate the mask plate so that the x-axis of the mask corresponds the x-axis of the  

    microscope's movement.  This procedure will greatly facilitate the location of  
    alignment structures on the mask. 
 
6. 

Open the mask frame.  The substrate may now be placed on the substrate holder  

     assembly (vacuum chuck.) 

 

 

Placing the Substrate on the Vacuum Chuck and Alignment 

 
1. 

Place the substrate on the vacuum chuck using the alignment pins (if provided) to  

    orient the substrate and turn the 

Sub. Vac.

 Switch ON. 

 
2. 

Close the mask frame. 

 
3. 

Place the Align Optics over the mask by releasing the vacuum hold and moving it  

     forward.  Using the small X-Y stage for the final alignment.  Then focus the  
     microscope on the mask alignment structure. 
 
4. 

Using the Z motion knob located on the right front-side of the alignment module, 

raise the substrate (by smoothly rotating the Z Knob) until it is in focus but not touching the 
mask.  (NOTE:  Use low magnification for set-up and for locating the alignment structures 
because low magnification provides the greatest depth of focus and widest field of view.) 
 
 
 

Summary of Contents for 200 Series

Page 1: ...OPERATION MANUAL Model 200 MASK ALIGNER TABLE TOP SERIES 685 RIVER OAKS PARKWAY SAN JOSE CA 95134 www oainet com sales oainet com 408 232 0600 P N 0200 750 01 Rev B 05 29 01...

Page 2: ...uctions 8 Alignment Module 8 Light Source 8 Installing the microscope 9 Installing the Constant Intensity Controller 9 Preparing the Console 9 Section 4 Operating Instructions 10 Controls and Indicato...

Page 3: ...r supervised by personnel trained on the Series 200 Mask Alignment and Exposure System Equipment that in OAI s sole opinion has been misused abused incorrectly operated improperly connected to a power...

Page 4: ...ect shipments or to impose a service charge in addition to all C O D costs 3 Repairs and calibration services other than warranty available at prevailing OAI rates In such cases the buyer shall pay tr...

Page 5: ...omponents The Alignment Module The alignment module has a sturdy mask frame which is always in three point contact with the alignment module casting during exposure to insure that the mask is perpendi...

Page 6: ...tes for lamp aging and power variations as great as 15 VAC The CIC uses a closed loop feedback control system having two sensors each tuned to a user selected wavelength When in the Constant Intensity...

Page 7: ...ted at the far right side of the aligner The alignment module is moved in the X direction and the microscope is moved in the Y direction to position alignment structures in the field of view Adjustmen...

Page 8: ...e 1 4 20 mounting bolts There are two at the back of the module and one at the front They provide adjustment to level the alignment module in X and Y and can be adjusted from underneath the frame Ligh...

Page 9: ...the Constant Intensity Controller 1 Remove the Constant Intensity Controller from its packing 2 Connect the cables as shown in Figure 1 and the instructions in the Constant Intensity Controller manual...

Page 10: ...he mask frame The substrate may now be placed on the substrate holder assembly vacuum chuck Placing the Substrate on the Vacuum Chuck and Alignment 1 Place the substrate on the vacuum chuck using the...

Page 11: ...ller mask to substrate separation which will allow the use of higher magnification optics during alignment 7 Align the substrate to the mask using the following procedure A Align the substrate alignme...

Page 12: ...e the contact between the mask and substrate 4 When you are satisfied with the contact move the alignment optics to the rear and the alignment module to the expose position far left under the light so...

Page 13: ...oving it forward Using the small X Y stage for the final alignment 4 Focus on one side of the photomask with the highest magnification available and move the microscope to the other side of the mask I...

Page 14: ...ing chuck level release valve Vacuum chuck vibrates when the chuck release is on Excessive air going to vacuum air bearing cup Adjust airflow using chuck level release valve Short lamp life lamp explo...

Page 15: ...Pivoting 1 5 Light Source Lenses 5 or 7 diameter or 10 truncated for 6 x 6 substrates Schott BK 7 or fused silica Power ratings watts Near UV 200 350 500 1000 Watts Deep UV 500 1000 Watts Constant Int...

Page 16: ...9 monitors Single CCTV system with 1 12 monitor Note Virtually any microscopes can be mounted to the Series 200 for use as an optical alignment system OAI will provide any system the customer chooses...

Page 17: ...MODEL 200 FIGURES Figure 1 Electrical Interconnection Diagram Signal Cable HV Cable VAC CDA N2 Figure 2 Rear Panel Connections 17...

Page 18: ...s in 0 1 second intervals Lamp Test Opens shutter with no timer Use Reset to close shutter Timer Power ON OFF for the timer and system Chuck Z Adjust Clutch current for z axis Mask Vac Mask vacuum ON...

Page 19: ...19 SECTION 7 DRAWINGS SCHEMATICS PART NUMBER DESCRIPTION REV PGS 0200 101 01 DIAG PNEU PIPING INSTRUMEN MDL 200 D 1 0200 102 01 DIAG WIRING SYS CFG MDL 200 L 1...

Page 20: ......

Page 21: ...OSCOPE HOME NO 18 BLK WHT C 22 RED NC 18 VIO 18 VIO 0200 051 01 BACK OF TOOLING CLUTCH ARM INSIDE TOOLING 18GRN YEL 22 BRN 22 BRN 22 BRN 22WHT VIO 22VIO 22ORG 0200 054 01 9257 MAKE REDLINE CHANGES 02...

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