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When starting the engine for the first time, set both the 
high  speed  needle  2  turns  open  and  the  slow  speed 
needle 2 turns open from the fully closed position.
With  this  position  both  high  and  slow  speed  mixtures 
will be rich. If the settings are upset, come back to this 
setting and adjust them according to procedure in the 
needle setting section.

Initial needle position

Starting by an electric starter

Turn on the transmitter switch.

Turn on the receiver switch.

Turn on the ignition switch.

Open the choke valve fully (OFF).

Pull  the  the  transmitter  throttle  stick  to  the  fully  or 
1/8  open  position  so  that  the  engine  starts  at  low 
speed ( 2 to 3 clicks). If the throttle stick is opened 
too  far  the  engine  can  roar  to  life  when  the  electric 
starter  is  applied  allowing  the  aircraft  to  jump 
forward  which  is  dangerous  and  could  result  in 
injury.

Tell  the  helper  and  onlookers  that  you  will  start  the 
engine  now  and  have  the  helper  hold  the  model 
securely.

Apply the electric starter.

Note
If you have only short runs or the engine does not 
start with more than 5 flips, most probably priming 
is  not  sufficient.  Remove  the  plug  to  check  if  it  is 
wet. 
If it is wet, replace it or wait until it becomes dry.
Then,  flip  the  propeller  quickly  10  times  without 
installing the plug to eject the fuel in the engine. 
Then, install the plug and repeat the procedure.

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NEEDLE ADJUSTMENTS

The  slow  speed  needle  is  effective  through  the 
high  speed  range,  while  the  high  speed  needle  is 
not effective in the low speed range. Both needles 
are  effective  in  the    mid  speed  range,  while  the 
slow  speed  needle  is  the  most  effective.  (Refer  to 
the diagram below.)

Fuel Flow

Throttle
Opening 

Fully
open

More

Less

1. 

Carry out the needle settings as follows.

Adjustment on the ground

Set  the  high  speed  needle  2  turns  open  and  the 
slow  needle  at  2  tuens  open  from  fully  closed 
position.

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3. Set  the  throttle  stick  2-3  clicks  advanced  from  the 

bottom  and  measure  rpm  with  a  tachometer  and 
write it down.

Close  the  slow  speed  needle  approx.  30  degrees 
and  measure  rpm  with  a  tachometer  and  write  it 
down. (Be sure to adjust the slow needle only after 
stopping the engine.)

Repeat  step  4.  to  locate  the  slow  speed  needle 
position where maximum rpm is achieved. Open it 
approx. 180 degrees from this position. This is the 
basic slow needle position.

Open the throttle valve fully and measure rpm with 
a tachometer and write it down.

Close  the  high  needle  approx.  30  degrees  and 
measure rpm and write it down. (Be sure to adjust 
the high needle only after stopping the engine.)

Repeat  step  7.  to  locate  the  high  needle  position 
where  maximum  rpm  is  achieved.  Open  it  approx. 
60  degrees  from  this  position.  This  is  the  basic 
high needle position.

Set  the  throttle  trim  on  the  transmitter  so  that  the 
idle rpm is approx. 1,800 (approx. 1,600rpm when 
idle down function is used).

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Warm the engine for 10 seconds with the throttle fully 
open, then idle the engine for 5 seconds, then quickly 
open the throttle fully. Make sure the engine does not 
respond  sluggishly  to  increase  rpm  nor  hesitates 
before picking up speed or even ceases firing.

If  the  engine  responds  sluggishly  to  increase  rpm, 
the mixture is too rich due to the slow speed needle 
being  open  too  far.  Close  the  slow  speed  needle 
approx. 15 degrees. Repeat this procedure until the 
engine accelerates smoothly. (Be sure to adjust the 
slow speed needle only after stopping the engine.) 

If  the  engine  hesitates  before  picking  up  speed  or 
ceases  firing,  the  mixture  is  too  lean  due  to  the 
slow  speed  needle  being  open  too  far.  Open  the 
needle approx. 15 degrees. Repeat this procedure 
until  the  engine  accelerates  smoothly.  (Be  sure  to 
adjust  the  slow  speed  needle  only  after  stopping 
the engine.)

Adjustment with flight

If  the  rpm  drops  or  the  exhaust  sound  weakens 
when  vertically  climbing  from  level  flight  with  full 
throttle,  the  mixture  is  too  lean.    Land  the  model 
and  open  the  high  speed  needle  approx.  15 
degrees.  Repeat  this  procedure  until  the  engine 
sound is smooth.

If  the  above  symptom  is  not  detected  with 
prolonged torque roll and hovering but sluggish to 
increased  rpm  when  the  throttle  is  fully  opened 
abruptly,  the  mixture  is  too  rich.  Land  the  model 
and  close  the  slow  speed  needle  approx.  15 
degrees until sluggish rpm increase disappears.

Note
Generally, a gasoline engine is sensitive to a lean 
mixture  compared  with  a  glow    engine,  and  will 
stop  without  warning  hesitation  and  stops  with 
overheating. It is recommended that the engine be 
run with a slightly richer mixture.

If,  on  the  other  hand,  exhaust  sound  is  irregular 
when  vertically  climbing  from  level  flight,  the 
mixture  is  too  rich  .  Land  the  model  and  close  the 
high speed needle approx. 15 degrees. Repeat this 
procedure until the sound in level flight is steady.

If  the  power  drops  gradually  or  exhaust  sound 
weakens (overheating symptom), when performing 
torque  roll  and  hovering,  the  mixture  is  too  lean. 
Land  the  model  and  open  the  slow  speed  needle 
approx.  15  degrees.  Repeat  this  procedure  until 
power remains steady. 

When  the  engine  is  started,  make  sure  the  radio 
control system works normally (distance test).

Engine does not run erratic with full throttle.

Idling is stable.

Responds positively to the throttle operation.

Warm-up is finished.

FLIGHT & MAINTENANCE

Checking prior to flight

Warm-up  is  required  as  with  full  size  aircraft  and  car 
engines. Take off the model after warming the engine 
for approx. 10 seconds with full throttle.

Precautions in flight

A  slight  engine  rpm  increase  and  decrease  delay  is 
normal.  Abrupt  throttle  operation  will  the  cause 
engine to quit. Move throttle smoothly. 

Due to the construction of the carburetor, 80~90% of 
maximum power develops with half throttle.
If  you  feel  uneasy  with  this,  adjust  with  transmitter 
function  (exponential  and  throttle  curve,  etc.)  or 
differential of throttle linkage.

Maintenance after the day

s flights

Please pay attention to the matter described below 
to  ensure  that  your  engine  serves  you  well  in 
regard to performance, reliability and long life.

Check  the  tightening  of  each  screw,  especially 
engine  installation  screws  and  silencer  installation 
screws  each  time.  Also,  for  the  first  4  to  5  flights, 
tighten the screws after each flight.

Cooling is more vitally important to a gasoline engine 
than to a glow engine. If overheating symptoms (loss 
of power at full throttle or exhaust note at mid speed 
changes from cloudy one to clear one) are observed 
during  flight,  immediately  stop  flying  and  carry  out 
the following countermeasures.

Enlarge the air intake cutout on the cowling.

Enlarge  the  air  outlet  cutout  on  the  cowling.  (It  is 
vitally important.)

Partly  cover  the  air  intake  cutout  on  the  cowling 
where air does not hit direct the engine.

Install  an  air  guiding  plate  on  the  fuselage  and 
cowling  so  that  cooling  air  may  be  guided  to  the 
cylinder portion of the engine and muffler.

When  the  interval  between  the  flights  is  short  and 
the engine is still hot, it may be possible overheating 
symptoms are observed by circulating the head from 
the  former  flight  through  the  engine  even  if  the 
overheating  symptoms  were  not  observed  during 
the  former  flight.  In  this  case,  leave  it  until  the 
engine  is  fully  cooled  down  (in  hot  weather,  it  may 
take more than one hour.) or run the engine for 4 to 
5 minutes at idle.

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Fill  the  carburetor  with  fuel  at  the  conclusion  of  a 
day's flying. (Pay careful attention to fire and ignition 
source when carrying and storing the model.) 
If  the  engine  is  stored  without  filling  the  carburetor, 
with  fuel  the  inside  parts  will  dry  out  and  not  work 
properly  at  the  next  running.  If  the  engine  quits  out 
of fuel, refill the carburetor with fuel.

As  previously  mentioned,  it  is  vitally  important  to 
avoid operating the engine in conditions where dust, 
distributed by the propeller, may be deposited on the 
engine and enter its working parts.

Remember  to  keep  your  fuel  container  closed  to 
prevent foreign matter from contaminating the fuel.

Install a fuel filter to prevent foreign matter in the fuel 
container  from  entering  the  fuel  tank.  O.S.  Super 
Filter (L) is available as an optional extra.

Install  an  in-line  fuel  filter  between  the  tank  and 
carburetor to prevent foreign matter in the tank from 
entering the carburetor.

Clean these filters periodically.

If  these  precautions  are  neglected,  restrictions  of 
fuel  flow  may  cause  the  engine  to  cut  out,  or  the 
fuel/air  mixture  to  become  too  lean  causing  the 
engine to overheat.

With  a  gasoline  engine  rust  hardly  occurs.  Check 
the exterior to make sure there is nothing wrong and 
wipe off any oil res.

2. Start  the  engine.  Open  the  throttle  valve  slowly 

until fully open and run the engine for 10 seconds 
to warm the engine.

Slow Needle Effective Range

High Needle
Effective Range

After  that,  tighten  the  silencer  installation  screws 
every  two  to  three  flights  until  the  gasket  has  been 
stabilized (total 10 to 15 flights).

Starting with a Chicken stick or gloved hand

(It is suggested to use an electric starter for safety.)

11.

Turn on the transmitter switch.

Turn on the receiver switch.

Close the choke valve fully (ON).

Pull  down  the  throttle  stick  on  the  transmitter  fully 
or to the 1/8 opened position ( 2 to 3 clicks).

Turn on the ignition switch.

Flip the propeller counterclockwise until the fuel reaches 
the carburetor and you hear explosion several times.

Pull down the throttle stick fully.

Turn off the ignition switch.

Open the choke valve fully (OFF).

Flip the propeller 5 times with a chiken stick.

Tell the helper and onlookers that you will start the engine 
now and have the helper hold the model securely.

Turn on the ignition switch.
Flip the propeller counterclockwise with a Chicken 
stick.  (Usually the engine starts with 1 to 2 flips.)

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Warning:
The  engine  sometimes  turns  to  reverse  rotation 
though you flip the propeller counterclockwise.  In this 
case pull down the throttle stick fully to the end, and 
turn  off  the  igniter  switch  to  stop  the  engine 
immediately.  If  you  have  Throttle-Cut  device  in  the 
transmitter, use the function to stop the engine.

12.

Summary of Contents for GT60

Page 1: ...ng Such noise is also likely to cause annoyance to others over a wide area Mount the engine in your model securely following the manufacturers recommendations For their safety keep all onlookers especially small children well back at least 10 meters when preparing your model for flight NOTES Model engines generates considerable heat Do not touch any part of your engine until it has cooled Contact ...

Page 2: ...e or hands to come close to the rotating prop Type Size DxP Running in Acro Scale Warning Make sure that the propeller is well balanced An unbalanced propeller and or spinner can cause serious vibration which may weaken parts of the airframe or affect the safety of the radio control system Do not use any propeller which has become split cracked or nicked even very slightly or received strong impac...

Page 3: ...s too lean Land the model and open the slow speed needle approx 15 degrees Repeat this procedure until power remains steady When the engine is started make sure the radio control system works normally distance test Engine does not run erratic with full throttle Idling is stable Responds positively to the throttle operation Warm up is finished FLIGHT MAINTENANCE Checking prior to flight Warm up is ...

Page 4: ... 28603400 28603200 29706000 29717000 28605000 28614000 28602100 28608000 29708100 29708200 29730000 28601600 74002320 74002321 28631000 CAP SCREW SETS 10pcs sets Code No Size Cylinder Block Retaining Screw 4pcs Rear Housing Retaining Screw 4pcs Caburetor Reed valve Retaining Screw 2pcs Pcs used in an engine 79871415 79871520 79871560 M4x15 M5x20 M5x60 No Code No Description No Code No Description ...

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