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Fuel Inlet

CARBURETOR PARTS NAME

High Speed
Needle

Slow Speed Needle

Throttle Valve Lever

Choke Valve
Lever

Throttle Valve Lever
Retaining Screw

Choke Valve Lever
Retaining Screw

CARBURETOR LINKAGE

NOTE

Before  connecting  the  throttle  linkage,  make  sure 
that  the  throttle  valve  lever  does  not  interfere  with 
the  bulkhead  or  mount  of  the  model  when  it  is  fully 
closed and opened.

In order to obtain suitable idling, connect the throttle 
linkage  so  that  the  throttle  valve  lever  may  be 
located at 2 to 3 degrees opened position from fully 
closed  position  when  the  throttle  stick  on  the 
transmitter is fully pulled down, and the throttle valve 
may be fully closed when the throttle stick as well as 
the rim lever on the transmitter are fully pulled down 
or engine cut-off mixing is operated.

Connect the linkage so that the throttle valve is fully 
opened  when  the  throttle  stick  on  the  transmitter  is 
fully  advanced.  (Adjust  the  movement  so  that  the 
pushrod does not bind when the throttle valve is fully 
closed and fully opened.)

Connect  the  linkage  so  that  the  servo  arm  and 
pushrod, and throttle valve lever make a right angle 
when the throttle stick on the transmitter is placed at 
mid position to avoid differential action.

Choke valve rod Linkage

Connect the linkage
as illustrated. 

NOTE
Linkage parts are
not supplied.

Consumption  current  is  600mA/6,000rpm.  User  a 
power source of more than 1000mAh capacity.

The  ignition  module  is  set  not  to  operate  below 
120rpm for safety.

The voltage of power source is 4.8~7.6V (rated). 
(Ni-Cd, Ni-MH 4~6 cells, Li-Po, Li-Fe 2 cells)

IGNITION MODULE

Major specifications

Installation

Install  the  ignition  module  taking  sufficient 
anti-vibration measures.

Install  the  ignition  module  at  least  100mm  away 
from the engine and in a place where there is airflow 
so  that  engine  exhaust  heat  and  radiation  heat  do 
not affect it's operation.

Do  not  share  the  power  source  with  receiver  and 
use a separate power source.

Equip  an  ON/OFF  switch  between  the  ignition 
module and its power source and install it in a place 
where can be operated from outside the model.  

Install  the  ignition  module  and  its  power  source  as 
far  as  possible  away  from  the  servos  and  receiver 
power source.

Connect  the  sensor  leads  of  the  igniter  module 
(while, red, black three parallel wires) to the sensor 
leads from the engine. 

Connect the battery leads of the igniter module (red, 
black two parallel wires) to the power source.

Make sure the jackets of high tension cord does not 
touch the engine and cowl to avoid accidental short 
circuit.

Install he plug cap on the plug securely.

Precautions

Do  not  disassemble  the  ignition  module  and  plug 
cap.  (The  ignition  module  is  irreparable.  Replace  it 
when necessary.)

Be careful not to mount the ignition module so that it 
can be hit by water, gasoline or exhaust.

Avoid  using  the  engine  when  the  external 
temperature is over 40 C.

Do  not  move  the  rpm  sensor  as  it  is  placed  at  it's 
optimum  position,  otherwise  the  engine  will  not  run 
properly.

Do  not  pull  on  the  high  tension  cord  to  remove  the 
plug cap, or the wire will break.  Be sure to hold the 
plug  cap  to  remove  it.  Be  careful  not  to  damage 
your fingers while removing it.

Do not connect nor disconnect the rpm sensor with 
the ignition module on, or there is a possibility it will 
fire and the engine start.

Check the ignition module for spark when installing 
the  plug  cap  on  the  plug  and  be  careful  about 
getting  a  shock.  Make  sure  there  is  no  flammable 
material  or  gasoline  vapors  near  by  that  could 
ignite.

Do  not  turn  the  propeller  with  the  ignition  module 
on, or there is a possibility the engine will start.

PROPELLER

The choice of propeller depends on the design and 
weight of the aircraft and on the type of flying in which 
you will be engaged. Determine the best size and type 
after practical experimentation. As s starting point, 
refer to the props listed in the table shown below. 
Slightly larger, or even slightly smaller props than those 
shown in the table may be used, but remember that 
propeller noise will increase if blade tip velocity is 
raised due to high rpm or if a larger diameter/lower 
pitch prop is used. Be well aware propeller rotating arc 
is very large due to a large propeller used with this 
engine.  Carry out the needle adjustments only after 
stopping the engine. Do not allow your face or hands to 
come close to the rotating prop.

Type

Size (DxP)

Running-in

Acro/Scale

Warning:
Make sure that the propeller is well balanced. 
An unbalanced propeller and/or spinner can cause 
serious vibration which may weaken parts of the 
airframe or affect the safety of the radio-control 
s y s t e m . D o n o t u s e a n y p r o p e l l e r w h i c h h a s 
become split, cracked or nicked even very slightly, 
or received strong impact even if no apparent 
damage is visible.

PROPELLER  & SPINNER ATTACHMENT

Since  the  GT60  is  intended  to  be  started  with  an 
electric  starter,  the  addition  of  a  spinner  assembly  for 
centering  the  starter  sleeve  is  desirable.  Special 
propeller  locknut  sets  are  available  for  use  with 
spinners.  Use  a  good  quality  well  balanced  spinner, 
enclosing  the  propeller  boss.  Make  sure  that  it  is  of 
precision-made  and  sturdy  construction  so  that  the 
spinner shell cannot loosen when the starter is used.
Make  sure  the  spinner  notches  do  not  interfere  the 
propeller. If they do, cut the notches to clear.

MIXING OF OIL

Use  regular  gasoline.  (No  need  to  use  high  octane 
gasoline.)

Alcohol  based  glow  fuel  cannot  be  used  in  this 
engine.    Not  only  will  the  engine  not  work  properly 
but  the  internal  carburetor  plastic  parts  will  be 
damaged.

Use  high  quality  commercially  available  2  stroke 
engine oil.

Follow  the  oil  manufacturer

s  recommendations 

concerning  the  mixture  ratio  of  gasoline  and  oil.  If 
there is no recommendation, mix with a 30:1 ratio.
We  have  checked  and  approved  the  following  oil 
mixture ratio. KLOTZ ModelLube    (50:1), COSMO 
Cosmo Terra 2 cycle (50:1), RED LINE Two-Stroke 
Racing  Oil  (40:1).  (This  does  not  mean  we 
guarantee the quality of these oils.)
Follow  the  instructions  in  the  running-in  section 
concerning the mixture for running-in.

With  a  gasoline  engine,  passages  in  the  carburetor 
are  narrower  than  that  of  a  glow  engine,  and 
therefore  very  sensitive  against  foreign  matter  such 
as  dust.  It  is  suggested  to  use  optional  accessory 
Super  Filter  L  (Code  No.  72403050)  when  filling  a 
tank  in  the  model  from  a  container  used  for 
transportation or storing.

When changing the throttle valve lever and choke 
valve  lever  direction,  loosen  and  tighten  each 
retaining screw placing each lever at mid position.  
(If  the  throttle  valve  lever  retaining  screw  is 
loosened  or  tightened  with  the  throttle  valve  fully 
opened or closed, excessive force will be applied, 
which will results in breaking the lever.)

(ON)

(OFF)

Throttle Valve
Lever

Choke Valve
Lever

Choke

Throttle

Open

Close

(OFF)

(ON)

Choke

Open

Close

Open

Close

Be  sure  to  install  an  in-line  fuel  filter  between  the 
tank and carburetor to prevent foreign matter in the 
tank  from  entering  the  carburetor.  Clean  the  filter 
periodically. 

Use a wooden or a carbon fiber propeller.  
Do not use a nylon propeller.

If the supplied retaining screws are too long due to a 
thinner  prop  hub  or  too  short  due  to  a  thicker  prop 
hub (cannot be screwed into the drive hub by more 
than  10mm),  Use  suitable  length  strong  steel  hex 
socket head cap screws.

Install  the  propeller  before  the  first  flight  of  the  day 
and remove it after the day

s flight.

Make  a  habit  of  always  checking  the  tightness  of 
propeller retaining screws making sure they are free 
of,  damage  or  rust  before  starting  the  engine.  
Replace  the  propeller  periodically  (every  50  flights) 
even if it looks as ifs nothing is wrong.

Use  a  fuel  with  increased  oil  content  and  set  the 
needle  a  little  on  the  rich  side.  Too  rich  a  needle 
setting may cause misfiring or erratic running due to 
fouling of the plug.

Use  a  25:1  fuel/oil  mixture  if  the  particular  brand  of 
oil states 50:1 mix. Use a 20:1 fuel/oil mixture if the 
particular  brand  of  oil  states  30:1  mix.  Set  only  the 
high  speed  needle  200  below  maximum  rpm.  The 
low speed needle need not be richened.

No need to carry out running-in on a bench nor with 
the  model  fixed.    Just  fly  the  model  with  the  above 
mentioned fuel and needle setting.

A total of 10 flights (5~6 litters fuel) are required. 
Avoid  prolonged  full  throttle  running  at  initial  stage, 
and gradually extend the full throttle running time.

RUNNING-IN / STARTING

WARNING:
When  ground  running  the  engine,  avoid  dusty  or 
sandy  locations.    If  dust  or  grit  is  drawn  into  the 
engine,  this  can  have  a  ruinous  effect,  drastically 
shortening engine life in a matter of minutes.

Throttle Valve

Choke Valve

Be sure to use a gasoline
resistant fuel tank cap.

Be sure to equip
air vent pipe.

Be sure to replace tubing
inside periodically.

tubing for
re-fuelling

Be sure to use fuel line keepers of
stainless wire, etc. to prevent tubing
from coming off.

To carburetor
fuel inlet

Summary of Contents for GT60

Page 1: ...ng Such noise is also likely to cause annoyance to others over a wide area Mount the engine in your model securely following the manufacturers recommendations For their safety keep all onlookers especially small children well back at least 10 meters when preparing your model for flight NOTES Model engines generates considerable heat Do not touch any part of your engine until it has cooled Contact ...

Page 2: ...e or hands to come close to the rotating prop Type Size DxP Running in Acro Scale Warning Make sure that the propeller is well balanced An unbalanced propeller and or spinner can cause serious vibration which may weaken parts of the airframe or affect the safety of the radio control system Do not use any propeller which has become split cracked or nicked even very slightly or received strong impac...

Page 3: ...s too lean Land the model and open the slow speed needle approx 15 degrees Repeat this procedure until power remains steady When the engine is started make sure the radio control system works normally distance test Engine does not run erratic with full throttle Idling is stable Responds positively to the throttle operation Warm up is finished FLIGHT MAINTENANCE Checking prior to flight Warm up is ...

Page 4: ... 28603400 28603200 29706000 29717000 28605000 28614000 28602100 28608000 29708100 29708200 29730000 28601600 74002320 74002321 28631000 CAP SCREW SETS 10pcs sets Code No Size Cylinder Block Retaining Screw 4pcs Rear Housing Retaining Screw 4pcs Caburetor Reed valve Retaining Screw 2pcs Pcs used in an engine 79871415 79871520 79871560 M4x15 M5x20 M5x60 No Code No Description No Code No Description ...

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