Danfoss VLT OneGearDrive Operating Manual Download

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Operating Guide

VLT® OneGearDrive®

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Summary of Contents for VLT OneGearDrive

Page 1: ...Operating Guide VLT OneGearDrive drives danfoss com...

Page 2: ......

Page 3: ...Supplied 11 Transport 11 Inspection on Receipt 11 Protection Rating 11 Protective Coating 11 Mounting Arrangement 11 Mounting Procedure 12 Assembly Kit 12 Overview 12 Dimensions of Assembly Kit for Me...

Page 4: ...tenance Tasks 24 Replacing the Brake and Rotor 24 Inspection during Operation 26 Repair 26 Oil 26 Oil Changes 26 Oil Grade 26 Oil Volume 26 Changing the Oil 27 Draining the Oil 27 Filling the Oil 27 S...

Page 5: ...l 32 VLT OneGearDrive Hygienic 33 VLT OneGearDrive Hygienic with Torque Arm in Front Position Optional 33 Shaft Dimensions 34 30 mm Shaft 34 35 mm Shaft 34 40 mm Shaft 34 I1 Shaft 34 I2 Shaft 35 I3 Sh...

Page 6: ...ccount every conceivable case of installation operation or maintenance The information is limited to that which is required for qualified personnel in normal working situations Contact Danfoss for fur...

Page 7: ...dition The Operating Guide is always available near the VLT OneGearDrive in complete and readable form The VLT OneGearDrive and its components are fitted installed commissioned and maintained only by...

Page 8: ...VLT OneGearDrive can reach high temperatures during operation Do not touch the VLT OneGearDrive until it has cooled down Do not carry out an oil change until the oil has cooled sufficiently AQ34755155...

Page 9: ...tions for example protection against access by children s fingers are required in special cases such as use in non commercial installations Ensure these safety conditions when setting up the installat...

Page 10: ...n 1 Top 24 25 Installation position P2 Horizontal connections up or down 4 P3 Vertical motor up 26 Surface coating A Aseptic 2 S Standard 1 27 30 RAL color code 9010 Standard 31 32 Lubricants H1 Food...

Page 11: ...enic is rated for both IP67 and IP69K 4 5 Protective Coating N O T I C E DAMAGE TO THE PROTECTIVE COATING Damage to the paint coating reduces its protective function Handle the VLT OneGearDrive with c...

Page 12: ...4 5 6 Holding e30bc006 11 Illustration 1 Assembly Kit 1 Key DIN 6885 not included 2 Shaft 3 Stainless steel retaining ring DIN 472 4 Disk 5 Lock washer DIN 7980 not included 6 Fixing screw fillister h...

Page 13: ...om the customer conditions and must potentially be changed by the customer 4 8 Mounting Instructions Procedure Rotate the disk and fit it against the retaining ring Both items are included in every de...

Page 14: ...5 0 214 0 195 5 122 M12 1 102 1 457 0 118 0 059 1 693 OGD I3 1 500 4 724 5 512 0 375 0 211 0 195 5 122 M16 1 417 1 772 0 118 0 079 1 890 1 Key length required for bmin Adapt the key length according t...

Page 15: ...screws 6 Screw not included Assemble the hollow shaft cover 3 onto the VLT OneGearDrive using the 3 shaft cover screws 4 Fasten the screws by hand The tightening torque is 4 5 Nm 39 8 in lb After ins...

Page 16: ...2 Plastic cap AQ347551551757en 000101 130R0239 16 Danfoss A S 2020 12 Mechanical Installation VLT OneGearDrive Operating Guide...

Page 17: ...of the system s installers For systems with drives and rectifiers the manufacturer s electromagnetic compatibility information must also be consid ered The electromagnetic compatibility directive in a...

Page 18: ...o the general and local installation regulations With switching duty take the starting current into ac count Protect the VLT OneGearDrive against overload and in dangerous situations against unintende...

Page 19: ...1 5 mm2 AWG 16 T2 Brown 1 Do not use the maximum allowed cross section with a cable lug 2 When connected to VLT AutomationDrive FC 302 and VLT Decentral Drive FCD 302 use analog input terminal 54 KTY...

Page 20: ...5 mm2 AWG 16 T2 B 1 When connected to VLT AutomationDrive FC 302 and VLT Decentral Drive FCD 302 use analog input terminal 54 KTY sensor 1 For information about parameter setting and programming refe...

Page 21: ...ng and the torque arm Check for any mechanical damage to the VLT OneGearDrive A damaged hollow shaft seal can lead to a leakage Check the electrical connection and ensure that the VLT OneGearDrive is...

Page 22: ...gear ratio i 5 92 at high speed is louder than the bigger gear ratios this is nor mal Hammering noise from gear Gears damaged Contact Danfoss service Movement of OGD when running on the conveyor shaf...

Page 23: ...er 1 2 weeks Repeat the procedure if necessary An initial leakage will typically disappear without further actions Oil level too high Check and correct the oil level using the oil check kit provided b...

Page 24: ...ted in Table 14 may be performed by the custom er No other tasks are required Table 14 Maintenance Tasks Component Maintenance task Maintenance interval Instruction VLT OneGear Drive Check for abnorma...

Page 25: ...nterclockwise Loosen the fastening screws 3 completely by turning them counterclockwise Remove the installed brake and rotor from the hub of the rotor 7 Assemble the new brake and rotor on the hub of...

Page 26: ...ration The oil change period in part load is up to 35000 hours run for motor characteristics at different loads see 9 4 Speed Torque Char acteristics The oil change interval is based on normal operati...

Page 27: ...ical position and remove oil screws 1 and 2 Turn the VLT OneGearDrive into a horizontal position and drain the oil through screw hole 1 into a suitable container Turn the VLT OneGearDrive back into a...

Page 28: ...8 7 1 Dismounting Procedure Disconnect the supply to the drive and wait for the discharge time to elapse see the drive Operating Guide Remove the electrical cable from the drive to the VLT OneGearDriv...

Page 29: ...The life of the oils and seals is reduced with longer storage times There is a risk of fracture at low temperatures under approximately 20 C 4 F If the VLT OneGearDrive is being stored for an extended...

Page 30: ...nstant ke 155 V 1000 RPM 120 V 1000 RPM Torque constant kt 2 35 Nm A 20 8 in lb A 1 75 Nm A 15 5 in lb A Efficiency rating IE5 _motor 94 9 Better than IE4 9 4 Speed Torque Characteristics For more det...

Page 31: ...0 0 100 200 300 400 500 600 n rpm M Nm e30be422 10 1 2 3 1 Maximum high starting torque MHST 2 Nominal torque Mn 3 Typical operating range Illustration 17 Ratio i 5 92 9 4 4 Speed Torque Values Table...

Page 32: ...7 24 152 5 98 132 5 19 287 11 30 122 4 80 185 7 28 183 7 20 90 3 54 3 5 0 14 95 j6 46 3 1 82 M10x20 deep 3 74 Illustration 18 VLT OneGearDrive Standard 9 6 2 VLT OneGearDrive Standard with Torque Arm...

Page 33: ...lift the VLT OneGearDrive If the plug is rotated the cables could be damaged causing a short circuit Contact Danfoss Service if the plug is loose 9 6 4 VLT OneGearDrive Hygienic with Torque Arm in Fr...

Page 34: ...0 2 Illustration 24 Steel Stainless Steel 35 mm Shaft 9 6 5 3 40 mm Shaft e30bb943 13 37 5 1 48 73 5 2 89 2 89 1 57 0 47 1 85H13 185 7 28 73 5 92 5 3 64 37 5 1 48 1 85H13 12 JS9 G7 40 0 07 0 07 1 70...

Page 35: ...0 2 38 1 G7 9 525 JS9 e30bi620 10 Illustration 28 Steel Stainless Steel I1 Shaft 9 7 Options 9 7 1 Torque Arm Set Ordering number 178H5006 The torque arm set consists of the torque arm see Illustratio...

Page 36: ...ndard is available with a 180 V DC 400 V AC or a 220 V DC 480 V AC brake option This mechanical brake option is intended for emergency stop and park brake duty Spring loaded brakes are safety brakes t...

Page 37: ...torque Nm in lb 10 88 5 9 7 2 2 Dimensions e30bc427 12 546 21 50 Illustration 31 Dimensions of VLT OneGearDrive with Mechanical Brake Option 9 7 2 3 Connections Illustration 32 shows the cage clamp a...

Page 38: ...n 0 75 20 2 5 14 See Illustration 33 Terminal 122 MBR B2 2 Black Terminal 122 MBR An example of how to connect the VLT OneGearDrive mechanical brake to the drive is shown in Illustration 33 L1 L2 L3 U...

Page 39: ...to the corresponding Operating Guide 9 8 Accessories 9 8 1 Accessories for VLT OneGearDrive Standard Table 21 Accessories for VLT OneGearDrive Standard Accessory Ordering number Torque arm stainless...

Page 40: ...C Frequency converter IP Ingress protection PE Protective earth PELV Protective extra low voltage PM motor Permanent magnet motor RPM Revolutions per minute 10 2 Conventions Numbered lists indicate pr...

Page 41: ...uency rated 30 G Glossary 42 I Inductivity 30 Inertia 30 Inspection during operation 26 Inspection on receipt 11 Installation Mechanical 11 Electrical 17 Installation elevation 32 Items supplied 11 M...

Page 42: ...ariant of the VLT OneGearDrive for hygienic critical areas I IMAX Maximum allowed current for the VLT OneGearDrive IN Nominal current specified for the VLT OneGearDrive IP International protection cod...

Page 43: ...rotor axis T Terminal box Connection cage for the VLT OneGearDrive Torque arm set Accessory for the VLT OneGearDrive that includes a torque arm and a mounting set tamb Maximum ambient temperature spe...

Page 44: ...rinted material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes...

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Danfoss VLT OneGearDrive, Operating Manual

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