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8

 

NEEDLE-VALVE EXTENSION

The  needle-valve  supplied  with  this  engine  is  designed  to 
accept an extension so that, when the engine is enclosed in a 
cowling, the needle-valve may be adjusted from the outside. 
An L-shaped rod, of appropriate length, may be inserted in the 
needle-valve knob center hole and secured by tightening the 
set-screw with a 1.5mm Allen key.

THROTTLE LINKAGE

Before connecting the throttle to its servo, make sure that the 
throttle arm and linkage safely clear any adjacent part of the 
airframe structure, etc., as the throttle is opened and closed.
Connect  the  linkage  so  that  the  throttle  is  fully  closed  when 
the  transmitter  throttle  stick  and  its  trim  lever  are  at  their 
lowest settings and fully open when the throttle stick is in its 
fully-open position..
Carefully  align  the  appropriate  holes  in  the  throttle  arm  and 
servo  horn  so  that  they  move  symmetrically  and  smoothly 
through their full travel.

Install these in the following sequence.
Screw the header pipe into the cylinder head until it " bottoms 
", then unscrew sufficiently to achieve the desired exhaust 
angle and tighten the locknut securely with a 17mm wrench. 
Screw the silencer onto the outer end of the header pipe and 
tighten the other locknut.
The application of a heatproof silicone sealant to the threads of 
the exhaust system is recommended to reduce the risk of joints 
loosening and the leakage of exhaust gases and oil residue.

EXHAUST HEADER PIPE & SILENCER

Reminder:
Model  engines  generate  considerable  heat  and  contact 
with  the  header  pipe  or  silencer  may  result  in  a  serious 
burn. 
If  you  need  to  tighten  the  silencer  joints,  which  may 
loosen  when  they  are  hot,  use  a  thick  folded  cloth  for 
protection.

9

The choice of propeller depends on the design and weight of 
the  aircraft  and  on  the  type  of  flying  in  which  you  will  be 
engaged.  Determine  the  best  size  and  type  after  practical 
experimentation. 
As  a  starting  point,  refer  to  the  props  listed  in  the 
accompanying table.
Slightly larger, or even slightly smaller, props than those shown 
in the table may be used, but remember that propeller noise will 
increase if blade tip velocity is raised, due to higher rpm or if a 
larger-diameter / lower-pitch prop is used.

PROPELLERS

Type

Size (DxP)

Stunt planes

13x11-12, 14x10-11, 15x8, 16x6-7

15x8,  16x6-7,  18x5-6

Scale models

Make  sure  that  the  propeller  is  well  balanced.  An 
unbalanced propeller and / or spinner can cause serious 
vibration  which  may  weaken  parts  of  the  airframe  or 
affect the safety of the radio-control system.
DO  NOT  forget  the  WARNINGS  and  NOTES  on  propeller 
and spinner safety given on pages 2,3 and 4. 

Warning:

PROPELLER & SPINNER ATTACHMENT

Ream  the  propeller  shaft  hole  to  8.0mm  bore  with  an 
appropriate  reamer,  checking  that  the  hole  is  exactly 
centered.
Install the prop to the engine shaft, followed by the retaining 
washer  and  prop  nut  and  tighten  firmly  with  a  17mm 
wrench.

There  is  a  risk,  particularly 
with  powerful  four-stroke 
engines, of the propeller flying 
off if the prop nut loosens due 
to  detonation  ("knocking")  in 
the combustion chamber when 
the  engine  is  operated  too 
lean, or under an excessively 
heavy load. 
Obviously,  this  can  be  very  hazardous.  To  eliminate  such 
dangers, the O.S. Safety Locknut Assembly was devised. 
Install this as follows:

Lock Nut

Propeller Washer

Propeller Nut

1.

2.

3. Add  the  special  tapered  and  slotted  locknut  and  secure 

with  a  14mm  wrench  while  holding  the  prop  nut  with  the 
17mm wrench.

Summary of Contents for FS-120S-E

Page 1: ...he aircraft radio control equipment etc are accessible for checking at the same time 1 14 15 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION INSTALLING THE GLOWPLUG BASIC ENGINE PARTS RELOCATION OF CARBURETTOR CONTROLS CHOKE VALVE FUEL TANK INSTALLATION EXHAUST HEADER PIPE AND SILENCER THROTTLE LINKAGE NEEDLE VALVE EXTENSION PROPELLERS PROPELLER AND SPINNER ATTACHMENT FUEL GLOW...

Page 2: ...your engine in an enclosed space Model engines like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircra...

Page 3: ...aring your model for flight If you have to carry the model to the take off point with the engine running be especially cautious Keep the propeller pointed away from you and walk well clear of spectators Warning Immediately after a glowplug ignition engine has been run and is still warm conditions sometimes exist whereby it is just possible for the engine to abruptly restart if the propeller is cas...

Page 4: ...ng time when some part throttle operation is included Locate the fuel tank so that the centre line of the tank is 10 to 15mm below the centre line of the needle valve Make sure that the mounting beams are parallel and that their top surfaces are in the same plane How to fasten the mounting screws Hardwood mounting beams O S radial motor mount cast aluminum Tighten second nut firmly down onto first...

Page 5: ...er joints which may loosen when they are hot use a thick folded cloth for protection 9 The choice of propeller depends on the design and weight of the aircraft and on the type of flying in which you will be engaged Determine the best size and type after practical experimentation As a starting point refer to the props listed in the accompanying table Slightly larger or even slightly smaller props t...

Page 6: ... Use a good quality well balanced spinner enclosing the propeller boss Make sure that it is of precision made and sturdy construction so that the spinner shell cannot loosen when the starter is used Make sure the spinner notches do not interfere the propeller If they do cut the notches to clear off 11 GLOWPLUGS The role of the glowplug Glowplug life Particularly in the case of very high performanc...

Page 7: ...being insufficiently charged 1 2 3 4 5 6 Check these conditions and instead of pressing the starter button after applying the starter have the starter spinning before applying it to the engine to give it a running start When the engine starts slowly open the throttle leaving the needle valve at its rich starting setting to promote cool running conditions However if the engine slows down because th...

Page 8: ... to fine tolerances and from the finest quality materials a relatively brief running in period is sufficient and can be completed with the engine installed in the aircraft The recommended procedure is as follows 15 Start the engine open the throttle fully and set the needle valve slightly rich 30 45 from the highest r p m setting Close the throttle to the idle position Allow the engine to idle for...

Page 9: ...eeler gauge 0 04mm Valve clearances are correctly set before any O S engine leaves the factory and in normal use will seldom require abjustment However if after a very considerable amount of running time has been amassed a loss of power is detected or if the engine has been disassembled for repair these clearances should be checked and reset as necessary For this purpose a valve adjusting kit comp...

Page 10: ...il through the plug hole and carburetor intake again rotating the shaft to distribute the protective oil to all working parts Gasoline thinner kerosene and light machine oil cause swelling and deterioration of plastic parts O rings and fuel tubing Use methanol for cleaning these engines Avoid unnecessary dismantling of your engine 3 4 5 6 Do not leave raw fuel in the engine at the conclusion of a ...

Page 11: ...1 28 2 29 30 31 32 32 1 33 71615009 45526400 45526300 45526200 45526100 45526010 45525011 45525001 Description Code No No Description Code No No Screw Set Rocker Cover Rocker Support Assembly Rocker Support Rocker Arm Retainer 2pcs Rocker Arm Assembly 1pair Rocker Arm 1pc Tappet Adjusting Screw Intake Valve Assembly 1pair Intake Valve 1pc Valve Spring 1pc Valve Spring Retainer 1pc Split Cotter 2ps...

Page 12: ...Oval Fillister Head Screw F Flat Head Screw N Round Head Screw S Set Screw Description Code No No Needle Valve Assembly Needle O Ring 2pcs Set Screw Needle Valve Holder Assembly Ratchet Spring Carburetor Body Rotor Guide Screw Fuel Inlet Mixture Control Valve Assembly Carburetor Retaining Screw 2pcs Throttle Lever Assembly Set Screw Carburetor Rotor O Ring 2pcs Rotor Spring Carburetor Rubber Gaske...

Page 13: ...served Printed in Japan TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp U N E Q U A LLED QUALITY PRECISION PERFOR M A N C E E S T A BLISHING THE STANDARDS OF EXCELLE N C E 60090510 061103 ...

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