Volvo D13, User Manual

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SECTION 01: ENGINE
PA1561 1
CONTENTS
1. VOLVO D13 ENGINE............................................................................................................................ 3
1.1 SYSTEM OVERVIEW..................................................................................................................... 3
1.2 ENGINE OVERVIEW...................................................................................................................... 6
1.3 ENGINE OIL ................................................................................................................................... 7
1.3.1 General.................................................................................................................................... 7
1.3.2 Oil Quality ................................................................................................................................ 7
1.3.3 Oil Change Intervals................................................................................................................ 8
1.3.4 Oil Filters ................................................................................................................................. 9
1.3.5 Synthetic Lubrication ............................................................................................................... 9
1.3.6 Oil Viscosity............................................................................................................................. 9
1.3.7 Oil Additives............................................................................................................................. 9
1.3.8 Oil Consumption...................................................................................................................... 9
1.3.9 Oil Change............................................................................................................................. 10
1.3.10 Oil Filters Change.................................................................................................................. 10
1.3.11 Checking The Oil Level .........................................................................................................11
1.4 POWER PLANT ASSEMBLY REMOVAL..................................................................................... 11
1.5 POWER PLANT ASSY. INSTALLATION...................................................................................... 14
1.6 ENGINE MOUNTS ....................................................................................................................... 14
2. DETROIT DIESEL SERIES 60 ENGINE............................................................................................. 16
2.1 DDEC VI SYSTEM........................................................................................................................ 16
2.2 HARNESSES................................................................................................................................ 16
2.3 ENGINE OVERVIEW.................................................................................................................... 17
2.4 DDEC VI SENSORS..................................................................................................................... 18
2.5 PREVOST INSTALLED SENSORS ............................................................................................. 19
2.6 MOTOR CONTROL MODULE (MCM).......................................................................................... 19
2.7 COMMON POWERTRAIN CONTROLLER (CPC) ....................................................................... 19
2.8 DDEC VI DIAGNOSTICS.............................................................................................................. 19
2.8.1 Diagnostic system ................................................................................................................. 19
2.8.2 Check Engine Telltale Light (AWL) ....................................................................................... 20
2.8.3 Stop Engine Warning Light (RSL) ......................................................................................... 20
2.8.4 Stop Engine Override Switch (SEO) ..................................................................................... 20
2.8.5 Diagnostic Data Link (DDL) Connectors ............................................................................... 20
2.9 READING DIAGNOSTIC CODES – FLASHING LIGHT METHOD: ............................................. 20
2.10 DDEC VI CPC DIAGNOSTIC CODES LIST ................................................................................. 21
2.11 DDEC VI MCM DIAGNOSTIC CODES LIST ................................................................................ 28
2.12 ENGINE OIL LEVEL ..................................................................................................................... 39
2.13 ENGINE OIL AND FILTER CHANGE ........................................................................................... 40
2.14 RECOMMENDED ENGINE OIL TYPE ......................................................................................... 41
2.15 POWER PLANT ASSEMBLY REMOVAL..................................................................................... 41
2.16 POWER PLANT ASSY. INSTALLATION...................................................................................... 45
2.17 JAKE BRAKE................................................................................................................................ 45
2.18 ENGINE MOUNTS ....................................................................................................................... 45
3. ELECTRONIC FOOT PEDAL ASSEMBLY (EFPA) & THROTTLE POSITION SENSOR ................ 46
4. ENGINE TROUBLESHOOTING GUIDE............................................................................................. 47
5. SPECIFICATIONS............................................................................................................................... 49
5.1 SERIES 60 ENGINE ..................................................................................................................... 49
5.2 VOLVO D13 ENGINE ................................................................................................................... 50