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14

Glowplug leads

Fig.14

Switch should have 
sufficient capacity.

The plug leads are fitted with special snap-on connectors 
that ensure firm contact with O.S. plug. They are a "click" fit 
and are not suitable for use with most other makes of 
glowplug.

The earth (ground) lead is fitted with a plug terminal which 
should be connected to the engine by means of one of the 
mounting screws.
Make sure that no part of the wiring touches the cylinder 
head or cooling fins.

Keep wiring away from the fuel tank where it might cause a 
fire in the event of a short-circuit.

Fig.15

Install Ni-Cd battery in the fuselage, and switch on or off by means 
of transmitter. (On-board battery)

1.2 volt Ni-Cd battery with
more than 6 Ah capacity.

If glowplug leads are extended 
together as a single cable, use heavier 
wire, e.g. 2.0 mm  multi-strand copper 
core as supplied for earth lead.

2

2

2.0mm

Earth (ground)
 lead

Fasten to the
motor mount.

Glowplug re-heat
Under normal conditions, the FF-320 will idle sufficiently 
slowly with the throttle closed to permit a safe landing 
approach. However, if conditions (atmospheric, fuel, tank 
location etc.) are unfavorable, there may be a tendency for 
one cylinder to cease firing if the engine is throttled down to a 
very low idling speed. This can be prevented by installing a 
small on-board Ni-Cd battery which will automatically re-heat 
the glowplugs when the engine is throttled down to idling 
speed (Fig.14). A suitable switch should be installed so that it 
is actuated by the throttle servo only when the engine is 
throttled down. Safe idling speeds of less than 1,800 rpm may 
be obtained in this way and without undue drain on the 
battery. 

Model engine fuel is poisonous. Do not allow it to 
come into contact with the eyes or mouth. Always 
store it in a clearly marked container and out of the 
reach of children.

Model engine fuel is also highly flammable. Keep it 
away from open flame, excessive heat, sources of 
sparks, or anything else which might ignite it. Do not 
smoke, or allow anyone else to smoke, near to it.

Reminder!

Fuel
The FF-320 should be operated on a methanol based fuel 
containing not less than 18% (volumetric) castor oil, or a top 
quality synthetic lubricant (or a mixture of both), plus a small 
percentage (5-20%) of nitromethane for improved flexibility 
and power.

FUEL AND LUBRICATION

15

Lubrication

All parts of the FF-320 are automatically lubricated by the oil 
content of the fuel mixture.

The crankcase breather hole is located at the side of the 
engine and is fitted with a brass nipple. (See photo 3 on page 
7.) Fit a length of silicone tubing of approx. 2.5-3mm I.D. to 
this nipple to conduct away the small amount of oil that 
escapes through the breather.

Make a habit of draining out the excess oil in the crankcase 
at the end of each flying session. Leaving contaminated oil in 
the crankcase for a long time will cause rust. Also, residual 
castoroil will tend to solidify and lock the engine. Inject 
corrosion-inhibiting oil into the crankcase to neutralize the 
effects of any remaining contaminants.

Fig.16

Photo. 4

Carburetor

Rear Housing

Drain Nipple

Drain Plug

2.5mm Silicone tubing

At the conclusion of the flying session, drain out the excess 
oil in the crankcase by removing the drain plug. While 
running the engine, the drain plug should always be installed. 
(See Photo 4 and Fig. 16)

STARTING

Precautions
For safety, please observe the following instructions before 
starting the engine.

Start the engine by turning the propeller counter-clockwise 
(i.e. normal running direction).

Do not start the engine with the throttle fully opened, 
otherwise the model will tend to move forward suddently due 
to the strong thrust of the propeller. Hold both wings of the 
model when starting the engine.

Do not carry out carburetor adjustments (except needle-
valve adjustment) while engine is running.

Use a high-torque electric starter.

Starting procedure is as follows:

Open the needle-valve 3 to 3.5 turns 
from the fully closed position (Fig.17).

1.

open 3 to 3.5 turns.

Fig.17

Make sure that glowplugs are not connected to the battery. 
Do not heat the glowplugs while priming. (Fig.18).

2.

Do not connect the battery to
the glowplugs while priming.

Fig.18

Summary of Contents for FF-320

Page 1: ...ructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time Horizontally opposed four cylinder overhead valve four stroke cycle 1 2 4 5 6 7 8 9 10 11 12 13 14 14 18 18 19 19 21 22 22 23 25 26 27 28 29 30 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION TOOLS AND ACCESSORIES ENGINE PARTS NAME INSTALLATION PROPELLER GLOWPLUGS GLOWPL...

Page 2: ...de Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose Mount the engine in your model securely following...

Page 3: ...ning be especially cautious Keep the propeller pointed away from you and walk well clear of spectators Warning Immediately after a glowplug ignition engine has been run and is still warm conditions sometimes exist whereby it is just possible for the engine to abruptly restart if the propeller is casually flipped over compression WITHOUT the glowplug battery being reconnected Remember this if you w...

Page 4: ...r Crankcase Propeller Nut No 1 Cylinder Photo 2 No 2 Cylinder No 3 Cylinder No 4 Cylinder Front Housing 7 Rocker Cover Rear Housing Carburetor Exhaust Pipe Cylinder Head Photo 3 Drain Nipple Breather Nipple Choke Valve Fuel Inlet Intake Manifold ...

Page 5: ...t 9 Choke valve The choke valve operating lever can be located rught or left by reversing the hexagon nut and cap screw Unscrew the cap screw while holding the hexagon nut with 6mm wrench and re fit the lever to required location If the rod is too long reduce it to required length A needlessly lengthy rod may vibrete The rod should be as short as possible or have its outer end supported Fig 3 Set ...

Page 6: ...lean or under an excessively heavy load Obviously this can be very hazardous To eliminate such dangers the O S Safety Locknut Assembly was devised Install this as follows To be equal To be equal Ream to 12mm dia Fig 8 Use a propeller that has a hub of more than 40mm dia Fig 9 Ream the propeller shaft hole to 12mm bore with an appropriate reamer checking that the hole is exactly centered 11 Install...

Page 7: ... conveniently located common external point on the fuselage This can either be a terminal with a separate terminal for the earth ground lead Fig 12 or a suitable socket or jack with connections for both glowplug and earth ground leads Fig 13 Note that the earth ground lead supplied is much heavier 2 0 mm multi strand copper core than the plug leads as this has to have the capacity to carry the cur...

Page 8: ...smoke or allow anyone else to smoke near to it Reminder Fuel The FF 320 should be operated on a methanol based fuel containing not less than 18 volumetric castor oil or a top quality synthetic lubricant or a mixture of both plus a small percentage 5 20 of nitromethane for improved flexibility and power FUEL AND LUBRICATION 15 Lubrication All parts of the FF 320 are automatically lubricated by the ...

Page 9: ...ately turn the propeller counter clockwise several times so that fuel is drawn well into the cylinders Fig 22 4 Fig 22 Set the throttle valve approximately 1 4 open from the fully closed position Fig 23 5 Fig 23 Fully open Fully closed Set at this position 17 Starting with an electric starter Fig 24 6 Make sure that the direction of rotation of the starter is correct Connect the glowplug battery A...

Page 10: ...0 seconds Repeat above procedure i e richening and leaning the mixture until the engine has approx 10 minutes of running time Keep the throttle fully open using only the needle valve to change r p m Prolonged running in on the ground is not suggested because the purpose is just initial running in to increace engine temperature gradually close to that of maximam r p m NOTE 19 2 Running in in the ai...

Page 11: ...btained The position where the lowest possible r p m with steady running is obtained Approx 40 open from maximum r p m setting Yes No Yes Engine stops Engine stops Disconnect the glowplugs from the battery Make sure that all 4 cylinders are firing Make sure glowplug switch is on The engine hesitates before picking up to full speed or appears to run at medium speed with reduced power Check mixture ...

Page 12: ...le lever is removed mark Throttle lever Carefully turn the screw in the direction of the mark with the screw driver supplied until it stops then turn back again exactly two turns NOTE If an on board glowplug re heat system is installed mixture adjustment at idle speed should be carried out with this in operation 22 FLIGHT It is necessary to warm up the engine as with a full size aircraft or automo...

Page 13: ... this point both valves should be closed If the prop driver drive hub of your engine is engraved with a letter T this mark should now be at the top The standard valve clearance on both inlet and exhaust valves is between 0 04mm and 0 1mm 0 0015 0 004 inch measured between valve stem and rocker arm Use the 0 04mm and 0 1mm feeler gauges to check clearances See Fig 34 Fig 34 0 04mm Feeler Gauge Rock...

Page 14: ... replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting in loss of compression Re tighten locknut while holding adjusting screw stationary Fig 38 4 Hold at the screw head Fig 38 Tighten Locknut ...

Page 15: ...45115000 46115000 46468110 46168100 45169200 46468300 46468200 46168210 45169200 46468300 46168500 45566000 45566100 Screw Set Rocker Cover Rocker Support Assembly Rocker Support Rocker Arm Retainer 2pcs Rocker Arm Assembly 1pair Rocker Arm 1pc Tappet Adjusting Screw Exhaust Pipe Assembly 1pair Exhaust Pipe Exhaust Pipe Lock Nut Exhaust Pipe Washer 1pc Valve Assembly 1pair Valve 1pc Valve Spring 1...

Page 16: ...tle Lever Assembly Set screw Mixture Control Screw Assembly O Ring 2pcs Mixture Control Screw Holder Assembly Set screw Carburetor Rotor Mixture Control Valve Pin Mixture Control Valve Assembly O Ring 2pcs Carburetor Body Needle Valve Assembly Needle Assembly O Ring 2pcs Set screw Needle Valve Holder Assembly Needle Valve Holder Fuel Inlet Ratchet Spring Throttle Stop Screw Assembly Throttle Stop ...

Page 17: ...3 5 6 8 76 Dimensions mm THREE VIEW DRAWING Specifications Displacement Bore Stroke PracticalR P M Output Weight C Copyright 2005 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60090560 010601 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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