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NXP Semiconductors

UM11653

RDGD3160I3PH5EVB Reference Design

5. Connect DC power:

a. Connect a low voltage DC power supply to the RDGD3160I3H5EVB at the VSUP

connection terminal (12 V DC with a minimum 1.0 A supply). Ensure that J100

jumper is in place.

b. Connect a low voltage DC supply to MCU controller board and connect USB cable

from MCU controller to desired computer for software driven motor control.

c.

WARNING

Lethal voltage and fire ignition hazard

The non-insulated high voltages that are present when operating

this product, constitute a risk of electric shock, personal

injury, death and/or ignition of fire. This product is intended for

evaluation purposes only. It shall be operated in a designated test

area by personnel qualified according to local requirements and

labor laws to work with non-insulated mains voltages and high-

voltage circuits. This product shall never be operated unattended.

d. Connect high voltage/high current DC supply (use recommended voltage and

current for desired motor) to positive and negative connections on DC Link

capacitor to supply three-phase motor DC link voltage.

6. Attach 2x32 PCIe cable (S32SDEV-CON18) supplied with kit to the

RDGD3160I3PH5EVB and MCU controller board such as the MPC5777C-DEVB. This

cable is keyed and is compatible with interface port on MPC5777C-DEVB.

Figure 10. Hardware configuration

6 Installing and configuring software and tools

6.1 Software development tools

NXP has software development tools available for use with the NXP MPC5777C

development board (DEVB). The development board is intended to provide a platform

for easy customer evaluation of the MPC5777C microcontroller and to facilitate hardware

and software development. The development board can be used for Powertrain/

Inverters/BMS/Automotive Ethernet, etc. The latest product information is available at

www.nxp.com/MPC5777C

.

List of Development software:

UM11653

All information provided in this document is subject to legal disclaimers.

© NXP B.V. 2021. All rights reserved.

User manual

Rev. 1 — 12 August 2021

16 / 21

Summary of Contents for RDGD3160I3PH5EVB

Page 1: ...D3160I3PH5EVB GD3160 MPC5777C DEVB MPC5744P MPC5775B E EVB S32S Design Studio SDK FreeMASTER AMMCL MCAT Abstract This document is the user guide for the RDGD3160I3PH5EVB reference design and is intended for the engineers involved in the evaluation design implementation and validation of single channel gate driver for IGBT GD3160 ...

Page 2: ...sign Revision History Rev Date Description RDGD3160I3PH5EVB v 1 20210812 Initial version Revision history UM11653 All information provided in this document is subject to legal disclaimers NXP B V 2021 All rights reserved User manual Rev 1 12 August 2021 2 21 ...

Page 3: ...ell as attention to supply filtering transient suppression and I O signal quality The goods provided may not be complete in terms of required design marketing and or manufacturing related protective considerations including product safety measures typically found in the end product incorporating the goods Due to the open construction of the product it is the user s responsibility to take any and a...

Page 4: ... features 2 Finding kit resources and information on the NXP web site The NXP analog product development boards provide an easy to use platform for evaluating NXP products The boards support a range of analog mixed signal and power solutions They incorporate monolithic integrated circuits and system in package devices that use proven high volume technology NXP products offer longer battery life a ...

Page 5: ...s available on the reference design s information page at http www nxp com RDGD3160I3PH5EVB S32S Design Studio IDE for power architecture Automotive Math and Motor Control Library AMMCL FreeMaster 2 0 runtime debugging tool Motor Control Application Tuning MCAT GD3160 Device Driver example code REV1 2 4 Getting to know the hardware 4 1 Kit overview 4 1 1 RDGD3160I3PH5EVB features Capability to con...

Page 6: ...ration voltage and rail to rail gate voltage control Current and temperature sense minimizes IGBT stress during faults Accurate and configurable under voltage lockout UVLO provides protection while ensuring sufficient gate drive voltage headroom The GD3160 autonomously manages severe faults and reports faults and status via the INTB pin and a SPI interface It is capable of directly driving gates o...

Page 7: ...al is a low voltage input connection for supplying power to the low voltage non isolated die and related circuitry Typically supplied by vehicle battery 12 V DC MCU connector is a 2 32 pin PCIe interface connector for use with either MPC5744P MPC5775B E EVB or MPC5777C 32 bit MCU board or any other MCU of preference An MCU is needed for SPI communication and control of advanced IGBT gate drive dev...

Page 8: ...21 n c not connected A22 AOUTHW Analog output signal high side phase W A23 n c not connected A24 n c not connected A25 n c not connected A26 INTBHU GD3160 fault reporting pin for high side phase U A27 INTBLU GD3160 fault reporting pin for low side phase U A28 INTBHV GD3160 fault reporting pin for high side phase V A29 INTBLV GD3160 fault reporting pin for low side phase V A30 CSBH Chip select bar ...

Page 9: ...nboard switch demo mode B21 MISO_MICRO SPI slave out signal B22 MOSI_MICRO SPI slave in signal B23 SCLK SPI clock B24 CSBL Chip select bar to low side gate drivers B25 n c not connected B26 n c not connected B27 n c not connected B28 FSENB Fail safe state enable bar B29 FSSTATEL Fail safe state low side B30 FSSATEH Fail safe state high side B31 VSUP 12 V voltage supply low voltage domain B32 GNDP ...

Page 10: ...urposes only GHU Gate high side U phase which is the charging pin of IGBT gate GHV Gate high side V phase which is the charging pin of IGBT gate GHW Gate high side W phase which is the charging pin of IGBT gate GLU Gate low side U phase which is the charging pin of IGBT gate GLV Gate low side V phase which is the charging pin of IGBT gate GLW Gate low side W phase which is the charging pin of IGBT...

Page 11: ...160I3PH5EVB evaluation board contains LEDs as visual indicators on the board Figure 4 RDGD3160I3PH5EVB indicator locations Name Description INTB LEDs Indicate a GD3160 interrupt has occurred on that gate drive device Table 2 RDGD3160I3PH5EVB indicator descriptions 4 2 5 Connectors Figure 5 RDGD3160I3PH5EVB connector locations UM11653 All information provided in this document is subject to legal di...

Page 12: ...ive VEE voltage default typically 5 0 V to 8 0 V 2 3 VEE voltage equal to GND2 J6 Low side phase V VEE select Negative voltage supply for gate of IGBT 1 2 negative VEE voltage default typically 5 0 V to 8 0 V 2 3 VEE voltage equal to GND2 J7 High side phase W VEE select Negative voltage supply for gate of IGBT 1 2 negative VEE voltage default typically 5 0 V to 8 0 V 2 3 VEE voltage equal to GND2 ...

Page 13: ...pply connection 12 V DC VSUP GND VSUP low voltage supply ground connection GND1 4 2 7 Gate drive resistors RGH gate high resistor in series with the GH pin at the output of the GD3160 high side driver and IGBT gate that controls the turn on current for IGBT gate RGL gate low resistor in series with the GL pin at the output of the GD3160 low side driver and IGBT gate that controls the turn off curr...

Page 14: ... V phase E_LW Emitter low side W phase G_HU Gate high side U phase G_HV Gate high side V phase G_HW Gate high side W phase G_LU Gate low side U phase G_LV Gate low side V phase G_LW Gate low side W phase NTC1 Negative temperature coefficient resistor connections 1 U V and W phase NTC2 Negative temperature coefficient resistor connections 2 U V and W phase 4 3 Schematic board layout and bill of mat...

Page 15: ... connections The board socket pins are intended for easy attachment and deattachment to IGBT module without damaging IGBT connection pins 4 Connect motor a Connect output of IGBT module each phase U V and W to each of the respective U V W connections on the desired three phase motor b For running motor in closed loop motor control connect resolver signals from motor resolver connection to the reso...

Page 16: ...h voltage high current DC supply use recommended voltage and current for desired motor to positive and negative connections on DC Link capacitor to supply three phase motor DC link voltage 6 Attach 2x32 PCIe cable S32SDEV CON18 supplied with kit to the RDGD3160I3PH5EVB and MCU controller board such as the MPC5777C DEVB This cable is keyed and is compatible with interface port on MPC5777C DEVB Figu...

Page 17: ...me debugging tool at http www nxp com freemaster Motor Control Application Tuning MCAT Motor Control Application Tuning MCAT is a FreeMASTER plug in tool intended for the development of PMSM FOC and BLDC motor control applications For more information and to download MCAT refer to MCAT at http www nxp com MCAT Example code GD3160 Device Driver notes and GD3160 Device Driver Reference notes GD3160 ...

Page 18: ...ritten individual agreement In case an individual agreement is concluded only the terms and conditions of the respective agreement shall apply NXP Semiconductors hereby expressly objects to applying the customer s general terms and conditions with regard to the purchase of NXP Semiconductors products by customer Hazardous voltage Although basic supply voltages of the product may be much lower circ...

Page 19: ...D3160I3PH5EVB Reference Design NXP wordmark and logo are trademarks of NXP B V UM11653 All information provided in this document is subject to legal disclaimers NXP B V 2021 All rights reserved User manual Rev 1 12 August 2021 19 21 ...

Page 20: ...board interface connection PCIe 2 32 7 Fig 3 RDGD3160I3PH5EVB test points 10 Fig 4 RDGD3160I3PH5EVB indicator locations 11 Fig 5 RDGD3160I3PH5EVB connector locations 11 Fig 6 Power supply and jumper locations 12 Fig 7 Gate drive resistors for each phase high side and low side 13 Fig 8 IGBT connection pins 14 Fig 9 Typical configuration 15 Fig 10 Hardware configuration 16 UM11653 All information pr...

Page 21: ...face pinout 7 4 2 3 Test points 9 4 2 4 Indicators 11 4 2 5 Connectors 11 4 2 6 Power supply and jumper configuration 12 4 2 7 Gate drive resistors 13 4 2 8 IGBT pin connections 14 4 3 Schematic board layout and bill of materials 14 5 Configuring the hardware for startup 15 6 Installing and configuring software and tools 16 6 1 Software development tools 16 7 References 17 8 Legal information 18 P...

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