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NuVinci enviolo CA, Assembly Instruction Manual

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NuVinci enviolo CA Assembly Instruction Manual Download Page 2

enviolo Assembly Instruction

2

Table of

Contents

General Information

Vision

For Your Safety

Designated Use
Safety Notices

Components of Groupsets

enviolo Manual
enviolo AUTOMATiQ
Internal Gear Hub Components
enviolo AUTOMATiQ system 
Components

Step by Step Assembly Instruction

Wheel Building
Required Tools
Manual System
Installing the Sprocket
Hub Interface Compatibility
& Orientation
Installing the Manual Hub Interface
Installing the Manual Controller
Installing the Shift Cables
Setting the Shift Cable Length with the enviolo 
tool
Installing the Rear Wheel for Manual
Variants
Adjusting Cable Slack
AUTOMATiQ system
Installing the System Sensors
Installing the AUTOMATiQ Hub Interface
Installing the AUTOMATiQ App

Installing the Rear Wheel for AUTOMATiQ 
Variants
Installing the AUTOMATiQ controller
Pairing Hub Interface with App and 
Controller
AUTOMATiQ Quick Start Guide

Troubleshooting

Assembly Torque Specifications
Replacing Controller Cables
Servicing or Replacing the Freewheel
Removing/Installing Brake Configurations
Wear Parts and Repair Work
Care and Lubrication, Transport and 
Storage
Service Tools
enviolo Help Center

Appendix

Required Package Space

Intellectual Property Notice

3

3

4

5
5

6

7
8
9

12

13

14
15
16
16

17
18
19
20

23

24
26
27
27
29
31

35
36

37
38

43

44
46
47
48
49

54
55
56

57

60

71

Summary of Contents for enviolo CA

Page 1: ...enviolo Assembly Instruction 1 ASSEMBLY INSTRUCTION NOVEMBER 2020 VERSION 5 The Moving Standard for City Trekking Sportive Cargo Commercial bikes...

Page 2: ...Wheel for Manual Variants Adjusting Cable Slack AUTOMATiQ system Installing the System Sensors Installing the AUTOMATiQ Hub Interface Installing the AUTOMATiQ App Installing the Rear Wheel for AUTOMAT...

Page 3: ...ips and tricks in case of required maintenance and ensures you know all the features to get the most out of your ride experience Our stepless technology offers an infinite number of ratios inside its...

Page 4: ...ention to all safety warnings before use replacement of components or installation of enviolo components Failure to follow the warnings or improper installation set up modification or maintenance may...

Page 5: ...ng on paved surface or gravel roads without any drop offs Can be used for commercial application 1 8 up to 500W 2 0 65 Nm 500W 160kg City Urban Commuter Riding on paved surface with the tires always o...

Page 6: ...enviolo Assembly Instruction 6 Components of Groupsets Our high tech components designed specifically for their use cases offer unrivaled possibilities...

Page 7: ...Manual MANUAL CONTROLLER MOUNTING HARD WARE INTERNAL GEAR HUB Each manual system is comprised of an internal gear hub with the NuVinci internal gear hub technology a front shifter a hub interface and...

Page 8: ...the enviolo manual components section page 7 is also required for the enviolo AUTOMATiQ systems AUTOMATiQ WIRE HARNESSES CO SP CA CT INTERNAL GEAR HUB Each AUTOMATiQ system is comprised of an internal...

Page 9: ...further details on product specifications please also see technical manual 1 2 2 1 enviolo CA Internal Gear Hub 67 6 Centerline 49 0 Chainline 4 0 8 5 41 9 26 0 26 0 135 dropout width 183 axle width 1...

Page 10: ...Torx M4 x 0 7 x 8 8 9 Washer spacer 13 x 19 x 0 5 10 SP hub Manual Hub Interface 1 2 Adapter lock nut OD20 or OD22 12 x 142 12 x 148 compatible Axle plate 142 148 mm 3 4 Retaining ring 5 Spacer LH Sp...

Page 11: ...terface 1 2 Adapter lock nut OD20 or OD22 12 x 142 12 x 148 compatible Axle plate 142 148 mm 3 4 Retaining ring 5 Spacer LH Screw button head M5 x 0 8 x 16L alloy 6 14 Brake caliper mount IS to PM Bra...

Page 12: ...F Wire Harness NOTE Pin Numbering on AHI side is different from Pin Numbering on Cable side This connector is only required if the counterplug is not provided by the drive system manufacturer Please...

Page 13: ...enviolo Assembly Instruction 13 Step by step assembly instruction Enjoy the ride...

Page 14: ...spoke and flange unfavourable Radial lacing is not recommended In order to have a symetric wheel assembly on the 148mm version please insert the wheel dishing spacer between the hub and the non drive...

Page 15: ...Instruction 15 Required Tools The following tools are required Tool Tool Flat tip screwdriver Cutting pliers 2mm Allen wrench 2 5mm Allen wrench 3mm Allen wrench 15mm wrench or long socket 17mm wrenc...

Page 16: ...be used 4 If you are using the enviolo CO hub you can also use a 3mm offset sprocket single speed chains 1 8 The offset is facing inward moving the chain closer to the internal gear hub All other env...

Page 17: ...axle positions For the variant SP the orientation is not imporant D With the interface oriented correctly inside the right dropout the installation angle is the indicated angle of the dropout 20 degre...

Page 18: ...to align the installation angle When the installation angle is aligned ensure the hub interface is set to full overdrive and seat the hub interface fully onto the shift driver andt he spline nut unti...

Page 19: ...controller such that the display is visible to the rider and the cable will be unobstructed Barrel adjusters can be used for optimization of cable slack Tighten the clamp bolt to 2 0 2 5 Nm 18 22 in l...

Page 20: ...n the cable housing lengths Secure cable housing to the frame The cable housing must remain moveable for axle adjustment Avoid tight bends when installing the shift cable housing Leave at least 150mm...

Page 21: ...ift cable marked green or black firmly at the rear axle location until it stops checking to make sure that the shift indicator N goes completely flat enviolo TR and SP controllers or that the grip rot...

Page 22: ...shown enviolo CT CA CO shifters viewed from right side of bicycle Make sure the underdrive shift cable and UD cable stop are free and unobstructed Pass the overdrive shift cable through the OD Latch...

Page 23: ...r green into the according fixture on the cable cutting tool Ensure that the display is in full underdrive by pulling the cable to the maximum position display icon should be flat Using a 2mm allen se...

Page 24: ...he rear frame making sure not to obstruct shift cables 2a U For the variants enviolo CT TR CO CA Slide one no turn washer A each onto each axle end The serrations of the no turn washer must bear again...

Page 25: ...d under the rotor and need to be tightened with the longer bolts supplied with the kit 142 mm variants don t need special adapters or bolts Tighten the rotor bolts as specified by the supplier Place t...

Page 26: ...slack can be determined by pulling lightly on the cable housing 8 at the controller and noticing any slack 0 5mm of slack is ideal Cable slack of more than 2 0mm may cause decreased shift performance...

Page 27: ...Q system B After installing the sprocket sproket spacer if required and snap ring and prior to installing the automatic hub interface install the input speed ring over the assembled sprocket snap ring...

Page 28: ...rface assemble the output speed ring over the right hand side of the CVP and secure with the included fastener The fastener may need to be unthreaded to allow initial fitment Assemble with the larger...

Page 29: ...d be forward parallel to the chain stay with the automatic main connector facing forward Move the AUTOMATiQ Hub Interface alongt he dropout to ensure clearance at different axle positions With the AUT...

Page 30: ...the AUTOMATiQ Hub Interface fully onto the shift driver and the spline nut until it is flush with the spline nut Thread the r h nut serrations facing outward onto the axle and tighten to 10 15 Nm 7 11...

Page 31: ...tall The app should now be installing on your device Start the drive system Activate the BLE bluetooth connection on your phone Activate the BLE connection on the hub interface by pressing the pairing...

Page 32: ...he according access rights which will also enable further functions in the app once you login with the same credentials at the top right corner of the app Should you not login you will only have acces...

Page 33: ...the QR scan function in the configuration tab of the app Once the QR code is scanned all data gets automatically transferred to the hub interface and your bike is ready to go Option B You can simply...

Page 34: ...logistics tab 4 Ride settings in the dashboard tab The most interesting settings for you will likely be the traffic light setting which defines the ratio the system will shift to after you come to a s...

Page 35: ...the hub as specified by the supplier Place the torque adapter and secure it with the snap ring Orient the axle plate so the rectangular boss engages in the dropout of the frame and the cable housing c...

Page 36: ...p over the handlebar and tighten it to 1Nm with a torx XX Position the controller such that the button is positioned slightly under and comfortable for thumb controls The enviolo SP controller can be...

Page 37: ...de on the hub interface again For the CA controller Press and hold the center button for more than 8 seconds Once the LED lights continously in blue for 1 second the device is paired For the CO contro...

Page 38: ...t the desired cadence by increments of 1 and LEFT RIGHT adjust the desired cadence by increments of 5 The AUTOMATiQ system provides automatic shifting for the rider at all times It can be utilized wit...

Page 39: ...e rear wheel off the ground while the system shifts from low to high ratio multiple times and completes the calibration 4 Once calibration is successful the CA controller lights continously blue for 5...

Page 40: ...n the rider s preferred cadence The rider can choose their ideal cadence setting through selection in the eBike drive system menu Manual Mode In manual mode the rider is able to shift on their own ele...

Page 41: ...stem returns to the ride mode automatically B 3 Calibration continued A B enviolo AUTOMATiQ calibration Bosch Nyon When After enviolo AUTOMATiQ assembly After firmware update When system functions are...

Page 42: ...tion eShift Trittfr 3 Mit Tasten und Tritt frequenz w hlen Gangkalibrierung Kalibrierung des stufenlosen Getriebes 1 Mit Tasten und Men Einstellungen w hlen 2 Mein eBike eShift w hlen 3 Men punkt Kali...

Page 43: ...enviolo Assembly Instruction 43 Troubleshooting...

Page 44: ...Parts Axle nuts 30 40 Nm Brake adapter Loctite 277 or similar 55 65 Nm Interface locknut 10 15 Nm Spline nut 9 10 Nm Assembly Torque Specifications Other parts Other Parts Cable hardware 1 5 2 Nm Con...

Page 45: ...Double threaded axle adapters 10 15 Nm Axle nuts 30 40 Nm enviolo SP 142 148 mm Assembly Torque Specifications Torque Specs enviolo SP 135 mm Torque adapter screws 2 5 3 Nm Interface adapter 10 15 Nm...

Page 46: ...extract the cable anchors and shift cables from the grip pulley Rotate the grip to access individual cable anchors INSTALLING Controller CABLES 4 Install one shift cable allowing the controller housi...

Page 47: ...shift driver and remove the freewheel assembly 16 5 If servicing or replacing use a medium weight oil or very lightweight water resistant grease and check pawl and spring function 6 D Remove the inter...

Page 48: ...l the roller brake adapter 7 and apply a high strength thread locking compound equivalent to Loctite 277TM around one complete thread of the brake lock ring 6 2 Using service tool DC ADPT TOOL install...

Page 49: ...nviolo CT TR CO Loosen and or remove the axle nuts A followed by the no turn washers For rim and roller applications follow the manufacturer s instructions 3b For the variants enviolo CA SP 1 135mm va...

Page 50: ...mm variants Loosen and remove the axle nuts and washers For rim brake applications follow the manufacturer s instructions 2 142 148mm variants Loosen and remove the axle bolts and left side adapter Fo...

Page 51: ...efully from underneath For enviolo P Internal gear hubs Remove the right hand nut and axle screw that secure the manual hub interface then remove the manual hub interface B by lifting carefully from u...

Page 52: ...kwise with the sprocket A rotate the manual hub interface B counter clockwise toward the full overdrive H position until a firm stop is felt Repeat this rotation 2 3 times by driving the hub clockwise...

Page 53: ...kwise with the sprocket A rotate the manual hub interface B counter clockwise toward the full overdrive H position until a firm stop is felt Repeat this rotation 2 3 times by driving the hub clockwise...

Page 54: ...u should clean your bicycle in shorter intervals so that winter road salt cannot cause any damage Do not use aggressive cleaners Check the mounting bolts from time to time 1 Cleaning The enviolo inter...

Page 55: ...y and maintenance of our products we offer four simple service tools BK ADPT TOOL Brake adapter disc assembly HW SNUT TOOL Spline nut tool CE HW TOOL SM MLD Cable hardware installation tool Service To...

Page 56: ...violo Assembly Instruction 56 enviolo Help Center support enviolo com enviolo dedicated materials on images and logos presentations and brochures manuals and technical documentation service and warran...

Page 57: ...enviolo Assembly Instruction 57 Appendix...

Page 58: ...enviolo Assembly Instruction 58 Required Package Space Our high tech components designed specifically for their use cases offer unrivaled possibilities...

Page 59: ...6 7 Axle nut No turn washer Left hand nut Cupped washer Rim brake cover Brake lock ring Roller brake adapter 8 9 10 11 12 13 14 Brake shield Disc brake adapter R h nut Manual Hub interface Sprocket s...

Page 60: ...hand nut enviolo CA manual hub interface RH Nut Assembly enviolo CA IGH top level 67 43 125 52 5 68 2 9 spoke hole Components of Assembly CVP with Manual Hub Interface 48 67 29 62 23 04 15 35 134 85 1...

Page 61: ...pter Torque Reaction Retaining ring Axle plate 135 mm compatible 8 9 10 Shaft threaded adapter Bolt countersunk Torx M4 x 0 7 x 8 Washer spacer 13 x 19 x 0 5 67 43 125 52 5 68 2 9 spoke hole Component...

Page 62: ...atible Retaining ring 6 7 8a 8b Spacer LH Spacer RH Brake caliper mount IS to PM or Brake caliper mount PM to PM 67 43 125 52 5 2 9 spoke hole 48 67 29 62 23 04 15 35 134 85 141 85 1 B 5 8a A B Syntac...

Page 63: ...142 12 x 148 compatible Axle plate 142 148 mm compatible Retaining ring 6 7 8a 8b 9 Spacer LH Spacer RH Brake caliper mount IS to PM or Brake caliper mount PM to PM Bolt countersunk Torx M4 x 0 7 x 8...

Page 64: ...2 22 22 55 67 92 73 45 67 96 45 77 49 73 45 73 22 22 55 One turn Controller One turn Controller Multi turn Controller Multi turn Manual Hub Interface REAR CABLE SHIFTER 53 13 37 42 REAR CABLE SHIFTER...

Page 65: ...ake adapter 8 9 10 11 12 13 14 Brake shield Disc brake adapter R h nut AUTOMATiQ Hub Interface Sprocket encoder Sprocket snap ring Sprocket spacer 15 16 17 18 19 20 21 Sprocket Snap ring freewheel Fre...

Page 66: ...orn Assembly enviolo CA CVP top level No turn washer Retaining ring 5 6 7 8 Hub encoder Sprocket encoder enviolo AUTOMATiQ Hub Interface RH Nut 2 5 Left non drive side Right drive side enviolo CA Requ...

Page 67: ...face Lock washer M10 Adapter Torque Reaction Retaining ring Axle plate 135 mm compatible 8 9 10 11 12 Shaft threaded adapter Bolt countersunk Torx M4 x 0 7 x 8 Washer spacer 13 x 19 x 0 5 Hub encoder...

Page 68: ...Axle plate 142 148 mm compatible Retaining ring 6 7 8a 8b 9 Spacer LH Spacer RH Brake caliper mount IS to PM or Brake caliper mount PM to PM Bolt countersunk Torx M4 x 0 7 x 8 A B Syntace DT Swiss Ma...

Page 69: ...patible Retaining ring Spacer LH 7 8a 8b 9 10 Spacer RH Brake caliper mount IS to PM or Brake caliper mount PM to PM Bolt countersunk Torx M4 x 0 7 x 8 Washer spacer 13 x 19 x 0 5 A B Syntace DT Swiss...

Page 70: ...enviolo Assembly Instruction 70 Intellectual Property Notice The enviolo CT enviolo CO enviolo TR enviolo CA enviolo SP control units...

Page 71: ...rpetual non exclusive license with right to grant sublicenses to all rights in any such inventions or improvements The NuVinci Technology components sold herewith including but not limited to the rear...

Page 72: ...The Moving Standard...

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