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 Operating Instruction and Documentation 

                                                                                                      Sprinter Mobil 3000 

 

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7.Inspection and Maintenance  

 
Before conducting maintenance work, preparations must be made to ensure that  
during maintenance and repair work there is no risk to the safety of people working on 

or around the lift and also that there is no risk of damage to equipment being used on 
or around the lift. 

 

To guarantee the utmost availability and to ensure that the lift remains functional, maintenance 
work contracts are organised between our clients and their local retailers.  
A service must be performed at regular intervals of 3 months through the operator in 
accordance with following service manual. If the lift is in continuous operation or in a dirty 
environment, the maintenance rate must be increased. 
During daily operation the lift must be closely observed to ensure that it is functioning correctly. 
In the case of malfunction or leakage the technical service must be informed. 
 

7.1 Maintenance plan of the lift 

 

•    Before beginning any maintenance work isolate the power supply. Secure the main switch 

(lock it). Secure the danger area around the automotive lift and secure the lift against 
unintentional lowering.  

•   Clean the piston-rod using compressed air.  

Grease the piston rods with a high capacity lipid (approx. 5 g of S2 DIN51503 KE2G 
available from the Renolit Company. 

•    Grease the lubricate nipples with a multipurpose lipid. (example: Auto Top 2000 LTD. Agip). 
•  Clean and lubricate the moving parts of the lift (hinge bolts, sliding pieces, sliding surfaces) 

grease with a multipurpose lipid (example: Auto Top 2000 LTD. Agip).  

•  Check the hydraulic tubes for leakage. 
•  Check the oil level. Fill the tank with a clean, high quality oil (32 cst) (e.g.g. HLP 32 LTD. 

OEST Company) 

•  The hydraulic oil has to be changed at least once a year. To change the oil, lower the lift into 

its lowest position. Empty all tanks and refill with clean oil, approx. 10 litres per hydraulic unit 
are needed.  

 

Use an ATF-Suffix hydraulic-oil (OEST Company) if the ambient temperature is under 5 
degrees centigrade. After filling, the hydraulic oil must be between the upper and lower 
markings of the oil level gauge.  

 

Remove the old oil according to the appropriate regulations.  

•    Check all welded joints for cracks on the automotive-lift.    

If any cracks are found on the lift cease use immediately. Switch-off and secure the main 

switch (lock) and call the service partner. 

•    Check all surfaces and repair if necessary. 
•  Damage to external surfaces, must be immediately repaired. 

If theses repairs are not made immediately, permanent damage to the powder-coated 
surface may result. 
Repair and clean  damaged areas with an abrasive paper (grain 120). After this is complete, 
use a suitable paint (observe the RAL Number). 

•   Check the zinc surface and repair it with a suitable tool. Use abrasive paper (grain 280). 

White rust can result from moisture laying in certain areas for long periods of time. Poor 
aerating can also result in rust formation.  
Rust may result from mechanical damage, wear, aggressive sediments (de-icing salt, liquids) 
or insufficient cleaning. 

 

Repair and clean these areas with abrasive paper (grain 280). 

Summary of Contents for Sprinter Mobil 3000

Page 1: ...ift date 07 2008 Manual date 07 07 2008 Operating Instruction and Documentation Serial number Otto Nu baum GmbH Co KG Korker Strasse 24 D 77694 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 7853 8787 E...

Page 2: ...tions 10 3 Technical Information 13 3 1 Technical ratings 13 3 2 Data sheet 14 3 3 Hydraulic diagram drawing 15 3 4 Electric diagram 16 4 Safety regulations 21 5 Operating instructions 22 5 1 Lifting...

Page 3: ...ate safety regulations and the operating procedures of the place of operation must also be considered Obligations of the operator The operator is obliged to allow only those persons complying to the f...

Page 4: ...ersonal After maintenance and repair works loose screws nuts and bolts must always be firmly tightened Guarantee and liability Our General conditions of selling and delivering are in force There will...

Page 5: ...icable The safety of the automotive lift was checked from the competent before the initial operation The operating authority attest the installation of the automotive lift the competent attest the cor...

Page 6: ...started The persons below were introduced after the installation of the automotive lift The introduction was carried out from an erector of the lift manufacturer or from a franchised dealer competent...

Page 7: ...lift They are called experts and competent person in this document Experts are persons for example self employed engineers experts which have received instruction and have experience to check and to...

Page 8: ...equipped for climbing the platform It is not allowed to carry persons with the lift The automotive lift is flexible You can change the position every solid and level surface is suitable as location Th...

Page 9: ...Operating Instruction and Documentation Sprinter Mobil 3000 9 2 5 Declaration of conformity...

Page 10: ...Operating Instruction and Documentation Sprinter Mobil 3000 10 2 6 Drive on directions Front drive vehicle subject to alterations...

Page 11: ...Operating Instruction and Documentation Sprinter Mobil 3000 11 rear drive vehicle subject to alterations...

Page 12: ...e of advice The motor of the vehicle must be always located on the stationary bearing otherwise the vehicle can fall down The centre of gravity of the vehicle including load must be between 100 mm and...

Page 13: ...ssure relief valve approx 260 bar Oil tank approx 8 Litre Sound level 75 dB A Connection by customer 3 N PE 400V 50 Hz Standard Version with fuse 16 Ampere time lag Pay attention to the tension of you...

Page 14: ...Operating Instruction and Documentation Sprinter Mobil 3000 14 3 2 Data sheet...

Page 15: ...12 0 2 sub oil motor 1 5 kW 991333 0 3 gear pump 4 3 cm 160554 0 4 hydraulic block 232HL01051 DBV pressure control valve 232NSTL02082 RV1 holding valve 980480 RV2 holding valve 980480 V1 hand valve 15...

Page 16: ...Operating Instruction and Documentation Sprinter Mobil 3000 16 3 4 Electric diagram Hydraulikplan valid Sprinter Mobil 3000...

Page 17: ...Operating Instruction and Documentation Sprinter Mobil 3000 17...

Page 18: ...Operating Instruction and Documentation Sprinter Mobil 3000 18...

Page 19: ...Operating Instruction and Documentation Sprinter Mobil 3000 19...

Page 20: ...Operating Instruction and Documentation Sprinter Mobil 3000 20...

Page 21: ...directly or on the vehicle by the automotive lift No one is to climb onto the automotive lift or onto an already raised vehicle The automotive column lift must be checked by an expert after changes in...

Page 22: ...serve the centre of gravity If necessary fold out the extension ramps Block the vehicle against rolling put into gear Check the dangerous places of the lift and be sure that there are no objects or pe...

Page 23: ...eight of approx 500mm Use the mobile set Put in the steering roller and the fixed roller Lower the lift into the lowest position Simultaneously the base plates lift themselves Now the automotive lift...

Page 24: ...r emergency lowering Remove the vehicle Remove the valve and clean it If necessary exchange it 6 1 Lowering on an obstacle If the automotive lift is lowering on a obstacle the lift stops automatically...

Page 25: ...parts of the lift hinge bolts sliding pieces sliding surfaces grease with a multipurpose lipid example Auto Top 2000 LTD Agip Check the hydraulic tubes for leakage Check the oil level Fill the tank w...

Page 26: ...include de icing salt Sand pebble stone natural soil all types of industrial dust Water also in connection with other environmental influences All types of aggressive deposits Constant humidity cause...

Page 27: ...arrying parts an extraordinary security check must be performed by an expert This manual contains form with a schedule for the security checks Please us the adequate form for the security checks The f...

Page 28: ...e of frost An electrical supply 3 N PE 400 V 50Hz must be provided The supply line must be protected with a time lag fuse T16A VDE0100 German regulation The minimum diameter amounts to 2 5 mm All cabl...

Page 29: ...g depth a 85 Min anchorage depth b 70 Thickness of concrete c min 140 Diameter of bore d 15 Thickness of the lift pieces e 0 40 Number of dowels 8 Starting torque 40 minimum thickness of concrete by u...

Page 30: ...chorage depth mm b 70 70 70 Thickness of concrete mm c min 140 min 140 min 140 Diameter of bore mm d 15 15 15 Thickness of the lift pieces mm e 40 65 65 100 100 140 Number of dowels x x x Starting tor...

Page 31: ...perating unit F F F Condition surface piston rod F F F Condition coverings F F F Condition electrical wires F F F Level of hydraulic oil F F F Closeness of the hydraulic system F F F Condition hydraul...

Page 32: ...perating unit F F F Condition surface piston rod F F F Condition coverings F F F Condition electrical wires F F F Level of hydraulic oil F F F Closeness of the hydraulic system F F F Condition hydraul...

Page 33: ...perating unit F F F Condition surface piston rod F F F Condition coverings F F F Condition electrical wires F F F Level of hydraulic oil F F F Closeness of the hydraulic system F F F Condition hydraul...

Page 34: ...perating unit F F F Condition surface piston rod F F F Condition coverings F F F Condition electrical wires F F F Level of hydraulic oil F F F Closeness of the hydraulic system F F F Condition hydraul...

Page 35: ...perating unit F F F Condition surface piston rod F F F Condition coverings F F F Condition electrical wires F F F Level of hydraulic oil F F F Closeness of the hydraulic system F F F Condition hydraul...

Page 36: ...perating unit F F F Condition surface piston rod F F F Condition coverings F F F Condition electrical wires F F F Level of hydraulic oil F F F Closeness of the hydraulic system F F F Condition hydraul...

Page 37: ...perating unit F F F Condition surface piston rod F F F Condition coverings F F F Condition electrical wires F F F Level of hydraulic oil F F F Closeness of the hydraulic system F F F Condition hydraul...

Page 38: ...perating unit F F F Condition surface piston rod F F F Condition coverings F F F Condition electrical wires F F F Level of hydraulic oil F F F Closeness of the hydraulic system F F F Condition hydraul...

Page 39: ...perating unit F F F Condition surface piston rod F F F Condition coverings F F F Condition electrical wires F F F Level of hydraulic oil F F F Closeness of the hydraulic system F F F Condition hydraul...

Page 40: ...ing unit F F F Condition surface piston rod F F F Condition coverings F F F Condition electrical wires F F F Level of hydraulic oil F F F Closeness of the hydraulic system F F F Condition hydraulic ho...

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