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nuaire.co.uk 

029 2085 8200

BOXER BPS 

ECOSMART CONNECT CONTROL (CO)

19.0 CERTIFICATION

DECLARATION OF INCORPORATION AND INFORMATION FOR SAFE INSTALLATION,  
OPERATION AND MAINTENANCE

INFORMATION FOR SAFE INSTALLATION, OPERATION AND MAINTENANCE
OF NUAIRE VENTILATION EQUIPMENT

We declare that the machinery named below is intended to be assembled with
other components to constitute a system of machinery. All parts
except for moving parts requiring the correct installation of safety guards comply
with the essential requirements of the Machinery Directive. The
machinery shall not be put into service until the system has been
declared to be in conformity with the provisions of the EC Machinery
Directive.

Designation of machinery:  

 

Machinery Types:    

Relevant EC Council Directives:  

2006/42/EC (Machinery Directive)

Applied Harmonised Standards: 

BS EN ISO 12100, BS EN ISO 13857

 

 

 

EN60204-1, BS EN ISO 9001 

Applied National Standards:  

BS848 Parts 1, 2.2 and 5 

Note: All standards used were current and valid at the date of signature.

Signature of manufacture representatives:

Name: 

  Position: 

  Date: 

1)C. Biggs   

 

Technical Director 

 

2)A. 

Jones 

  Manufacturing 

Director 

 

Technical or commercial considerations may, from time to time, make it necessary to alter the design, performance and

dimensions of equipment and the right is reserved to make such changes without prior notice.

 

To comply with EC Council Directives 2006/42/EC Machinery Directive
and 2004/108/EC (EMC).
To be read in conjunction with the relevant Product Documentation (see 2.1)

1.0  

GENERAL

1.1  

The equipment referred to in this 

Declaration of Incorporation

 is supplied by Nuaire to  

 

be assembled into a ventilation system which may or may not include additional components.

 

The entire system must be considered for safety purposes and it is the responsibility of the  

 

installer to ensure that all of the equipment is installed in compliance with the 

 

manufacturers recommendations and with due regard to current legislation and codes 

 

of practice.

2.0  

INFORMATION SUPPLIED WITH THE EQUIPMENT

2.1  

Each item of equipment is supplied with a set of documentation which provides the

 

information required for the safe installation and maintenance of the equipment.

 

This may be in the form of a Data sheet and/or Installation and Maintenance instruction.

2.2  

Each unit has a rating plate attached to its outer casing. The rating plate provides

 

essential data relating to the equipment such as serial number, unit code and electrical

 

data. Any further data that may be required will be found in the documentation.

 

If any item is unclear or more information is required, contact Nuaire.

2.3 

Where warning labels or notices are attached to the unit the instructions given must be

 

adhered to.

3.0  

TRANSPORTATION, HANDLING AND STORAGE

3.1  

Care must be taken at all times to prevent damage to the equipment. Note that shock

 

to the unit may result in the balance of the impeller being affected.

3.2 

 When handling the equipment, care should be taken with corners and edges and that

 

the weight distribution within the unit is considered. Lifting gear such as slings or ropes

 

must be arranged so as not to bear on the casing.

3.3  

Equipment stored on site prior to installation should be protected from the weather and

 

steps taken to prevent ingress of contaminants.

4.0  

OPERATIONAL LIMITS

4.1  

It is important that the specified operational limits for the equipment are adhered to

 

e.g. operational air temperature, air borne contaminants and unit orientation.

4.2  

Where installation accessories are supplied with the specified equipment eg.

 

wall mounting brackets. They are to be used to support the equipment only.

 

Other system components must have separate provision for support.

4.3  

Flanges and connection spigots are provided for the purpose of joining to duct work

 

systems. They must not be used to support the ductwork.

4.4  

Local Environment - Humidity.

 Ambient humidity (the humidity at the unit’s installed

 

location) shall be within the range: 10 to 95% (for controls, non-condensing).

 

Air humidity (the humidity of the air passing through the unit) shall be within the

 

range: 10 to 95% (for controls, non-condensing).

5.0  

INSTALLATION REQUIREMENTS

 

In addition to the particular requirements given for the individual product, the following

 

general requirements should be noted.

5.1 

 Where access to any part of equipment which 

moves

, or can become 

electrically live

 are

 

not prevented by the equipment panels or by fixed installation detail (e.g. ducting), then

 

guarding to the appropriate standard must be fitted.

5.2 

 The electrical installation of the equipment must comply with the requirements of the

 

relevant local electrical safety regulations.

5.3 

 For EMC all control and sensor cables should not be placed within 50mm or on the same

 

metal cable tray as 230V switched live, lighting or power cables and any cables not

 

intended for use with this product.

6.0 

 COMMISSIONING REQUIREMENTS

6.1 

 General pre-commissioning checks relevant to safe operation consist of the following:

 

Ensure that no foreign bodies are present within the fan or casing.

 

Check electrical safety. e.g. Insulation and earthing.

 

Check guarding of system.

 

Check operation of Isolators/Controls.

 

Check fastenings for security.

6.2 

 Other commissioning requirements are given in the relevant product documentation.

7.0 

 OPERATIONAL REQUIREMENTS

7.1  

Equipment access panels must be in place at all times during operation of the unit, and 

 

must be secured with the original fastenings.

7.2  

If failure of the equipment occurs or is suspected then it should be taken out of service

 

until a competent person can effect repair or examination. (Note that certain ranges of

 

equipment are designed to detect and compensate for fan failure).

8.0  

MAINTENANCE REQUIREMENTS

8.1  

Specific maintenance requirements are given in the relevant product documentation.

8.2  

It is important that the correct tools are used for the various tasks required.

8.3  

If the access panels are to be removed for any reason the electrical supply to the unit

 

must be isolated.

8.4  

A minimum period of two minutes should be allowed after electrical disconnection before

 

access panels are removed. This will allow the impeller to come to rest.

 

NB: Care should still be taken however since airflow generated at some other point

 

in the system can cause the impeller to “windmill” even when power is not present.

8.5  

Care should be taken when removing and storing access panels in windy conditions.

XBOXER BPS models

Supply & Extract fans with 
Heat Recovery

18. 06. 16

18. 06. 16

Summary of Contents for ecosmart CONNECT BPS

Page 1: ...828 nuaire co uk 029 2085 8200 Horizontal BPS with INSTALLATION MAINTENANCE INSTRUCTIONS Control 2016 ErP COMPLIANT LEAKAGE CLA SS T H E R MAL RID G I N G CLA SS TB1 D EFLECTIO N CL A SS D1 FOR THE CO...

Page 2: ...Reverse Cycle coil is supplied as standard with Mitsubishi Mr Slim Condenser s and inbuilt PAC Control Note control wiring and piping by others thermistor wiring included Installation must be carried...

Page 3: ...ontal PHX Units Frost Coil LPHW 3 B AH FL R BPS size Frost Coil LPHW Right Handed for Horizontal PHX Units B AH FL L BPS size Frost Coil LPHW Left Handed for Horizontal PHX Units Recirculation Module...

Page 4: ...During installation commissioning operation and maintenance of an air handling unit operatives may be exposed to hazards including rotating components refrigerants and high voltage electricity If misu...

Page 5: ...isplayed on the packaging Some of the modules have an uneven weight distribution and this will be indicated by labelling where appropriate Offloading and positioning of the equipment is the responsibi...

Page 6: ...covered fork lifting channels are located across the width of the base frame if the module length is sufficient to allow this For shorter modules the fork lifting points will be along the length of t...

Page 7: ...e 7 Air leakage air blow marks to the unit casings and unacceptable noise levels could result if the correct installation procedures are not employed The equipment must be stored in a dry internal loc...

Page 8: ...be removed prior to operation of the thermal wheel module IMPORTANT If a frost coil is not fitted then appropriate control methods must be taken to prevent the coils filters and other equipment from...

Page 9: ...32 and 42 the pre assembled dampers and terminals are provided with lifting eyes for on site hoisting into position see Figure 11 below Thoroughly inspect the unit after installation is complete The i...

Page 10: ...nit filters may be changed and the fans coils heat exchanger and condensate tray may be inspected and cleaned if necessary 3 The LPHW and Electrical heater settings coil bleed and drain and all other...

Page 11: ...ed Extract Supply Intake Exhaust Model shown is right handed Figure 14 Access for horizontal plate heat exchanger units Right and Left handed EXTRACT SUPPLY INTAKE DISCHARGE Access Shown from top Left...

Page 12: ...se ensure that the condensate hose is connected between modules Care must be taken to ensure a constant fall in gradient is maintained and the hose is kept taught see Figure 15 Access is available in...

Page 13: ...upply contactor Denotes any character These values do NOT include the condenser units which are powered by a separate supply See the table below or condenser manual Single heater models require a sepa...

Page 14: ...Heat demand the relay is powered when heating is selected Cool demand the relay is powered when cooling is selected A fan start delay can be imposed to allow the damper time to open This is adjustabl...

Page 15: ...TERMINAL BLOCKS The earth terminal block green yellow has a direct electrical connection to the DIN rail with the earthing foot earth connection only TERMINATION OF FINE STANDED CONDUCTORS Open the cl...

Page 16: ...Figure 19 Main wiring points for the customer is to the isolators situated on the sides of the units as shown below Note Cable glands for additional ancillary cabling ISOLATOR POSITIONED ON ELECTRIC H...

Page 17: ...ed to reference the required connection and wiring diagrams Example Unit onsite has code B815H ER CO L This indicates a size 15 unit with electric heating and reverse cycle cooling Section 9 4 and 9 1...

Page 18: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO 8 2 Basic Connection Diagram BPS Sizes 05 10 15 20 No Condenser Control Figure 20...

Page 19: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 19...

Page 20: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO 8 3 Basic Connection Diagram BPS RC Sizes 05 10 with Mitsubishi Reverse Cycle DX Control Figure 21...

Page 21: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 21...

Page 22: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO 8 4 Basic Connection Diagram BPS RC Sizes 15 20 with Mitsubishi Reverse Cycle DX Control Figure 22...

Page 23: ...28 BOXER BPS ECOSMART CONNECT CONTROL CO 23 F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Connection Diagrams Connect Connection Diagrams dwg 07 11 2017 09 45 43...

Page 24: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO 8 5 1 BPS Internal Wiring Sizes 05 20 No Heating or LPHW Sheet 1 8 5 BPS Internal Wiring Sizes 05 20 No Heating or LPHW Figure 23...

Page 25: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 25...

Page 26: ...085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Sch 8 5 2 BPS Internal Wiring Sizes 05 20 No Heating or LPHW...

Page 27: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 27 hematics Connect Control Diagrams dwg 07 11 2017 09 42 47 AutoCAD PDF Smallest File pc3...

Page 28: ...ONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control 8 6 BPS Internal Wiring Sizes 05 20 Electric Heating 8 6 1 BPS Internal...

Page 29: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 29 Diagrams dwg 07 11 2017 09 42 49 AutoCAD PDF Smallest File pc3...

Page 30: ...085 8200 BOXER BPS ECOSMART CONNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schema 8 6 2 BPS Internal Wiring Sizes 05 20 Electric Heating...

Page 31: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 31 atics Connect Control Diagrams dwg 07 11 2017 09 42 51 AutoCAD PDF Smallest File pc3...

Page 32: ...ER BPS ECOSMART CONNECT CONTROL CO 8 7 BPS Internal Wiring Sizes 05 10 No Heating or LPHW with Mitsubishi Reverse Cycle DX 8 7 1 BPS Internal Wiring Sizes 05 10 No Heating or LPHW with Mitsubishi Reve...

Page 33: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 33...

Page 34: ...NNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Diag 8 7 2 BPS Internal Wiring Sizes 05 10 No Heating or LPHW wi...

Page 35: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 35 grams dwg 07 11 2017 09 42 57 AutoCAD PDF Smallest File pc3...

Page 36: ...ject Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Di 8 8 BPS Internal Wiring Sizes 15 20 No Heating or LPHW with Mitsubishi Reverse Cycle DX 8 8 1 BPS Intern...

Page 37: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 37 iagrams dwg 07 11 2017 09 42 58 AutoCAD PDF Smallest File pc3...

Page 38: ...NNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Diag 8 8 2 BPS Internal Wiring Sizes 15 20 No Heating or LPHW wi...

Page 39: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 39 grams dwg 07 11 2017 09 43 00 AutoCAD PDF Smallest File pc3...

Page 40: ...oject Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Diag 8 9 BPS Internal Wiring Sizes 05 10 Electric Heating with Mitsubishi Reverse Cycle DX 8 9 1 BPS Inter...

Page 41: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 41 grams dwg 07 11 2017 09 43 05 AutoCAD PDF Smallest File pc3...

Page 42: ...ONNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Diag 8 9 2 BPS INTERNAL WIRING Sizes 05 10 Electric Heating wit...

Page 43: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 43 grams dwg 07 11 2017 09 43 07 AutoCAD PDF Smallest File pc3...

Page 44: ...XER BPS ECOSMART CONNECT CONTROL CO 8 10 1 BPS Internal Wiring Sizes 15 20 Electric Heating with Mitsubishi Reverse Cycle DX Sheet 1 8 10 BPS Internal Wiring Sizes 15 20 Electric Heating with Mitsubis...

Page 45: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 45...

Page 46: ...NNECT CONTROL CO F Engineering Projects Project Data Platinum I Ms EcoSmart Connect Drawings Connect Control Schematics Connect Control Diag 8 10 2 BPS Internal Wiring Sizes 15 20 Electric Heating wit...

Page 47: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 47 grams dwg 07 11 2017 09 43 10 AutoCAD PDF Smallest File pc3...

Page 48: ...the heater supply contactor The frost coil is fitted with a burst fired controller with integral setpoint air off thermistor air in frost stat thermal cut out and contactor The burst fired controller...

Page 49: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 49 9 4 Electric Heater Frost Coil Wiring BPS Sizes 05 10 15 20 Figure 36...

Page 50: ...off temperature is set by the end user via the adjustment dial Eg ESCO TDS If no display room modules are fitted the controller setpoint can be adjusted by changing the BACnet Software Setpoint objec...

Page 51: ...ld be connected to ensure that full counter flow exists i e the entering airflow meets the return connection All coils should be connected with the flow at the bottom and the return at the top unless...

Page 52: ...e Function of slide seal Function of transverse seal Condition of casing Condition of wheel Remove dust and fibres with a soft brush or vacuum cleaner Use caution when blowing dirt out with compressed...

Page 53: ...e is modified or removed Nuaire will accept warranty on the hardware unit provided the replacement does not control the unit beyond its specified limits refer to Nuaire testing standards and Applicati...

Page 54: ...Equipment stored on site prior to installation should be protected from the weather and steps taken to prevent ingress of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified op...

Page 55: ...05 11 20 Leaflet Number 671828 BOXER BPS ECOSMART CONNECT CONTROL CO 55 NOTES...

Page 56: ...strial Estate Caerphilly CF83 1NA t 44 0 29 2085 8200 f 44 0 29 2085 8222 e info nuaire co uk www nuaire co uk 05 11 20 Leaflet Number 671828 As part of our policy of continuous product development Nu...

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