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04. 11. 19. Leaflet Number  671827

BOXER BPS 

ECOSMART CLASSIC CONTROL (ES)

45

45

BOXER BPS 

ECOSMART CLASSIC CONTROL (ES)

15.0 CERTIFICATION

DECLARATION OF INCORPORATION AND INFORMATION FOR SAFE INSTALLATION,  
OPERATION AND MAINTENANCE

INFORMATION FOR SAFE INSTALLATION, OPERATION AND MAINTENANCE
OF NUAIRE VENTILATION EQUIPMENT

We declare that the machinery named below is intended to be assembled with 
other components to constitute a system of machinery. All parts except for  
moving parts requiring the correct installation of safety guards comply with the 
essential requirements of the Machinery Directive. The machinery shall not be 
put into service until the system has been declared to be in conformity with the 
provisions of the EC Machinery Directive.

Designation of machinery:  

 

Machinery Types:    

Relevant EC Council Directives:  

2006/42/EC (Machinery Directive)

Applied Harmonised Standards:  

BS EN ISO 12100, BS EN ISO 13857

 

 

 

EN60204-1, BS EN ISO 9001 

Applied National Standards:  

BS848 Parts 1, 2.2 and 5 

Note: All standards used were current and valid at the date of signature.

Signature of manufacture representatives:

Name: 

  Position: 

  Date: 

1)C. Biggs   

 

Technical Director 

 

2)A. 

Jones 

  Manufacturing 

Director 

 

Technical or commercial considerations may, from time to time, make it necessary to alter the design, performance and 

dimensions of equipment and the right is reserved to make such changes without prior notice.

 

To comply with EC Council Directives 2006/42/EC Machinery Directive and 2004/108/EC (EMC).
To be read in conjunction with the relevant Product Documentation (see 2.1)

1.0  

GENERAL

1.1  

The equipment referred to in this 

Declaration of Incorporation

 is supplied by Nuaire to be  

 

assembled into a ventilation system which may or may not include additional components.

 

The  entire  system  must  be  considered  for  safety  purposes  and  it  is  the  responsibility  of  the                      

 

installer to ensure that all of the equipment is installed in compliance with  

 

 

the manufacturers recommendations and with due regard to current legislation and codes of  

 practice.

2.0  

INFORMATION SUPPLIED WITH THE EQUIPMENT

2.1  

Each item of equipment is supplied with a set of documentation which provides the  

 

information required for the safe installation and maintenance of the equipment. This may   

 

be in the form of a Data sheet and/or Installation and Maintenance instruction.

2.2  

Each unit has a rating plate attached to its outer casing. The rating plate provides essential   

 

data relating to the equipment such as serial number, unit code and electrical data. Any    

 

further data that may be required will be found in the documentation. If any item is unclear  

 

or more information is required, contact Nuaire.

2.3 

Where warning labels or notices are attached to the unit the instructions given must be    

 

adhered to.

3.0  

TRANSPORTATION, HANDLING AND STORAGE

3.1  

Care must be taken at all times to prevent damage to the equipment. Note that shock to the  

 

unit may result in the balance of the impeller being affected.

3.2 

 When handling the equipment, care should be taken with corners and edges and that the    

 

weight distribution within the unit is considered. Lifting gear such as slings or ropes must be  

 

arranged so as not to bear on the casing.

3.3  

Equipment stored on site prior to installation should be protected from the weather and    

 

steps taken to prevent ingress of contaminants.

4.0  

OPERATIONAL LIMITS

4.1  

It is important that the specified operational limits for the equipment are adhered to e.g.    

 

operational air temperature, air borne contaminants and unit orientation.

4.2  

Where installation accessories are supplied with the specified equipment e.g. wall mounting  

 

brackets. They are to be used to support the equipment only. Other system components    

 

must have separate provision for support.

4.3  

Flanges and connection spigots are provided for the purpose of joining to duct work systems.  

 

They must not be used to support the ductwork.

4.4  

Local Environment - Humidity.

 Ambient humidity (the humidity at the unit’s installed    

 

location) shall be within the range: 10 to 95% (for controls, non-condensing). Air humidity   

 

(the humidity of the air passing through the unit) shall be within the range: 10 to 95% (for   

 

controls, non-condensing).

5.0  

INSTALLATION REQUIREMENTS

 

In addition to the particular requirements given for the individual product, the following general requirements  

 

should be noted.

5.1 

 Where access to any part of equipment which 

moves

, or can become 

electrically live

 are not prevented by   

 

the equipment panels or by fixed installation detail (e.g. ducting), then guarding to the appropriate standard    

 

must be fitted.

5.2 

 The electrical installation of the equipment must comply with the requirements of the relevant local electrical  

 

safety regulations.

5.3 

 For EMC all control and sensor cables should not be placed within 50mm or on the same metal cable tray as   

 

230V switched live, lighting or power cables and any cables not intended for use with this product.

6.0 

 COMMISSIONING REQUIREMENTS

6.1 

 General pre-commissioning checks relevant to safe operation consist of the following:

 

Ensure that no foreign bodies are present within the fan or casing.

 

Check electrical safety e.g. Insulation and earthing.

 

Check guarding of system.

 

Check operation of Isolators/Controls.

 

Check fastenings for security.

6.2 

 Other commissioning requirements are given in the relevant product documentation.

7.0 

 OPERATIONAL REQUIREMENTS

7.1  

Equipment access panels must be in place at all times during operation of the unit, and must be secured with  

 

the original fastenings.

7.2  

If failure of the equipment occurs or is suspected then it should be taken out of service until a competent  

 

 

person can effect repair or examination. (Note that certain ranges of equipment are designed to detect and    

 

compensate for fan failure).

8.0  

MAINTENANCE REQUIREMENTS

8.1  

Specific maintenance requirements are given in the relevant product documentation.

8.2  

It is important that the correct tools are used for the various tasks required.

8.3  

If the access panels are to be removed for any reason the electrical supply to the unit must be isolated.

8.4  

A minimum period of two minutes should be allowed after electrical disconnection before access panels are    

 

removed. This will allow the impeller to come to rest. 

 

NB: Care should still be taken however since airflow generated at some other point in the system can    

 

cause the impeller to “windmill” even when power is not present.

8.5  

Care should be taken when removing and storing access panels in windy conditions.

45

XBOXER BPS models

Supply & Extract fans with 
Heat Recovery

18. 06. 16

18. 06. 16

Summary of Contents for BOXER B815H Series

Page 1: ...uaire co uk 029 2085 8200 Horizontal BPS with INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS Control 2016 ErP COMPLIANT LEAKAGE CLA SS T H E R MAL RID G I N G CLA SS TB1 D EFLECTIO N CL A SS D1 FOR T...

Page 2: ...ODUCTION 3 2 0 HEALTH SAFETY 3 3 0 DELIVERY OF EQUIPMENT 5 4 0 ERECTION ASSEMBLY 7 5 0 ACCESS TO UNITS 10 6 0 INTERNAL CONNECTIONS 12 7 0 ELECTRICAL DETAILS 13 8 0 SETTING TO WORK 16 9 0 WIRING CONNEC...

Page 3: ...ptional heating LPHW or Electric and cooling Chilled water DX or Reverse Cycle The Reverse Cycle coil is supplied as standard with Mitsubishi Mr Slim Condenser s and inbuilt PAC Control Note control w...

Page 4: ...W Left Handed for Horizontal PHX Units Frost Coil LPHW 3 B AH FL R BPS size Frost Coil LPHW Right Handed for Horizontal PHX Units B AH FL L BPS size Frost Coil LPHW Left Handed for Horizontal PHX Unit...

Page 5: ...of staff That the unit Nuaire have supplied meets the standards written in the technical specification The necessary lifting gear and site plant is available to lift and position the unit in accordanc...

Page 6: ...LIFTING POINTS When units are constructed of multiple modules each module will have it s own individual base frame which is then connected to the next to assemble the full system All base frame secti...

Page 7: ...re 5 Air leakage air blow marks to the unit casings and unacceptable noise levels could result if the correct installation procedures are not employed The equipment must be stored in a dry internal lo...

Page 8: ...e damage on site as the fragile pipework will protrude from the side of the unit 4 7 3 PIPEWORK 4 8 FILTERS 4 8 1 SPARE FILTERS 4 9 2 PANEL BAG FILTERS WITH SIDE WITHDRAWAL Filters will be provided in...

Page 9: ...terminal quarter turn fixings Figure 8b Typical Inlet outlet damper terminal lifting eyes for large BPS units 4 12 ANCILLARY SUPPORT 4 13 FINAL INSPECTION All ancillary items that are supplied withou...

Page 10: ...drain and all other control adjustments are similarly accessible 4 Side access where possible is preferred in all cases in terms of safe working access to the equipment under the CDM regulations 5 Wh...

Page 11: ...n is left handed Extract Supply Intake Exhaust Model shown is right handed Figure 12 Access for horizontal plate heat exchanger units Right and Left handed EXTRACT SUPPLY INTAKE DISCHARGE Access Shown...

Page 12: ...r option only Please ensure that the condensate hose is connected between modules Care must be taken to ensure a constant fall in gradient is maintained and the hose is kept taught see fig 13 Access i...

Page 13: ...acts are not fused If these are used to power any external equipment the installer must provide adequate fusing or other protections These contacts are rated at 3A resistive 0 5A inductive Fault conne...

Page 14: ...15 20 25 30 NET Connections for Ecosmart Devices NET Connections for Ecosmart Devices Main connection Volt Free contacts Electrical Heater connection Remove NET link connection for independent speed c...

Page 15: ...POSITIONED ON ELECTRIC HEATER UNIT Unit Isolator PLATE HEAT EXCHANGER UNIT Cable glands situated on the sides of the units Figure 16 Main wiring points for the customer is to the isolators situated o...

Page 16: ...connected to the Net connectors ii Switch on the power supply iii Wait for the fan to complete its self test operation Measure the airflow using standard commissioning instruments at a suitable point...

Page 17: ...P year 8 2018 3 Unit Size 05 10 15 and 20 4 Heat Exchanger H Horizontal Plate Heat Exchanger 5 Heater L LPHW E Electric N No Heating 6 Cooling N No Heating 7 Control type ES Ecosmart Classic CO Ecosma...

Page 18: ...9 0 CONNECTION WIRING DIAGRAMS 9 2 BASIC CONNECTION DIAGRAM BPS Sizes 05 10 15 20 No Condenser Control...

Page 19: ...Figure 18...

Page 20: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CLASSIC CONTROL ES nuaire co uk 029 2085 8200 9 0 DIAGRAMS 9 3 BASIC CONNECTION DIAGRAM BPS RC Sizes 05 10 with Mitsubishi Reverse Cycle DX Control...

Page 21: ...21 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 21 Figure 19...

Page 22: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CLASSIC CONTROL ES nuaire co uk 029 2085 8200 9 0 DIAGRAMS 9 4 BASIC CONNECTION DIAGRAM BPS RC Sizes 15 20 with Mitsubishi Reverse Cycle DX Control...

Page 23: ...23 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 23 Figure 20...

Page 24: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CLASSIC CONTROL ES nuaire co uk 029 2085 8200 9 0 DIAGRAMS 9 5 BASIC CONNECTION DIAGRAM BPS Sizes 15 20 LPHW Heater Control...

Page 25: ...25 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 25 Figure 21...

Page 26: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CLASSIC CONTROL ES nuaire co uk 029 2085 8200 9 0 DIAGRAMS 9 6 BASIC CONNECTION DIAGRAM BPS Sizes 05 10 Electric Heater Control...

Page 27: ...27 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 27 Figure 22...

Page 28: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CLASSIC CONTROL ES nuaire co uk 029 2085 8200 9 0 DIAGRAMS 9 7 BASIC CONNECTION DIAGRAM BPS Sizes 15 20 Electric Heater Control...

Page 29: ...29 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 29 Figure 23...

Page 30: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CLASSIC CONTROL ES nuaire co uk 029 2085 8200 9 0 DIAGRAMS 9 8 BASIC CONNECTION DIAGRAM BPS Sizes 32 42 Electric Heater Control...

Page 31: ...31 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 31 Figure 24...

Page 32: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CLASSIC CONTROL ES nuaire co uk 029 2085 8200 9 0 DIAGRAMS 9 9 BPS INTERNAL WIRING Sizes 07 42 No Heater...

Page 33: ...33 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 33 Figure 25...

Page 34: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CLASSIC CONTROL ES nuaire co uk 029 2085 8200 9 0 DIAGRAMS 9 10 BPS INTERNAL WIRING Sizes 07 42 LPHW Heater...

Page 35: ...35 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 35 Figure 26...

Page 36: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CLASSIC CONTROL ES nuaire co uk 029 2085 8200 9 0 DIAGRAMS 9 11 BPS INTERNAL WIRING Sizes 07 22 Electric Heater...

Page 37: ...37 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 37 Figure 27...

Page 38: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CLASSIC CONTROL ES nuaire co uk 029 2085 8200 9 0 DIAGRAMS 9 12 BPS INTERNAL WIRING Sizes 32 42 Electric Heater...

Page 39: ...39 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 39 Figure 28...

Page 40: ...r temperature cut out is healthy AND a 24vac fan run signal is received from the main control panel Once enabled the burst fired controller will increase heating output to achieve the setpoint set by...

Page 41: ...41 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 41 10 0 FROST COIL 10 2 1 ELECTRIC HEATER FROST COIL WIRING BPS Sizes 05 10 15 20 Figure 30...

Page 42: ...ccess to the fan section is via hinged or lift off panels Cable entry must be made through the apertures provided Screwed glands with cable restraint devices should be used Access to the fan is normal...

Page 43: ...d functioning Drain pans should be flushed out periodically to remove contamination and chemical treatments may be used to provide protection between service visits Note The unit application may requi...

Page 44: ...any dust removed Thoroughly inspect the unit and its components for corrosion acting immediately to treat restore any damaged areas Check all earth connections Check thermal wheel belt motor bearings...

Page 45: ...bear on the casing 3 3 Equipment stored on site prior to installation should be protected from the weather and steps taken to prevent ingress of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is importan...

Page 46: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART CLASSIC CONTROL ES nuaire co uk 029 2085 8200 NOTES...

Page 47: ...47 04 11 19 Leaflet Number 671827 BOXER BPS ECOSMART CLASSIC CONTROL ES 47 NOTES...

Page 48: ...strial Estate Caerphilly CF83 1NA t 44 0 29 2085 8200 f 44 0 29 2085 8222 e info nuaire co uk www nuaire co uk As part of our policy of continuous product development Nuaire reserves the right to alte...

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