NuAire B815H/ER/AT-L Installation, Operation & Maintenance Instructions Manual Download Page 9

05. 11. 20. Leaflet Number  671829

BOXER BPS 

ECOSMART ADAPT (TREND) CONTROL (AT)

9

Figure 5: Coil connection sizes.

4.6 WEATHER RESISTANT UNITS

4.7 CONNECTIONS

BPS units are supplied in multiple sections and have weather resistant roof 
components that must be fitted and sealed after the unit sections are bolted 
together. All necessary fixings are supplied with each unit and are normally 
bagged and located within the fan section. Suitable mastic sealant is to be 
provided by others.

Where the weatherproof roof assembly of two sections meet, the metal hinged 
weatherproof cover strip must be closed to seal the seam between unit sections 
and fixed with the bolts provided. 

The equipment must not be exposed to the weather in an unassembled or 
partially assembled state. All roof terminal, ductwork, sealing and assembly work 
must be completed before the unit can be considered weather resistant. 

Nuaire do not provide ductwork connections with units, instead the open 
ended framework should be utilised. Spigots are available as an option, refer to 
technical documents for information relating specifically to the manufactured 
unit.

4.7.1 DUCTWORK

4.4 CONDENSATE DRAIN

4.5 THERMAL WHEEL TRANSPORT PACKAGING

Plate heat exchanger components and modules that incorporate cooling coils 

may produce condensation during use. An insulated drip tray and condensate 

pump is provided where necessary. The drain connection must be connected to a 

suitable drainage point.

Condensate pump specification

Maximum flow rate = 50 L/H

Maximum head = 20m Vertical, 100m Horizontal

Pipe Connection size (Low Pressure Condensate connection) = 8 mm

Please note: Thermal wheel transport packing blocks must be removed  

prior to operation of the thermal wheel module.

4.7.2 COILS

4.7.3 CONSTANT PRESSURE

When connecting coils, special care is needed to allow for expansion and 
contractions. Prior to any equalising connection, ensure that the thermostatic 
expansion valve for the DX coil is securely fitted.

Additional care must be taken when using R32 or other flammable 
refrigerants: your commissioned system must comply with the 
requirements of BS EN 378. Units must be fitted with gas detection systems 
(or deploy other suitable control method) to ensure that, in the event of a 
refrigerant leak, the Lower Flammability Limit is not exceeded.

 

Each coil section should be trapped and special care should be taken to ensure 
that there are no vertical rising condense lines, unless pumped.

Wet pipe connections sizes are listed in the table below.

When constant pressure mode control is to be used Constant pressure extract 
fans are supplied to control the static pressure at the fan inlet. This standard unit 
set up is suitable for the majority of applications. However, when high pressure 
ancillaries are fitted to the fan’s inlet side, the low pressure tapping must be 
moved from the fan chamber, to a location upstream of the ancillaries.
Failure to do this will result in excessive pressure being applied to the dampers at 
the rooms when the system is running in trickle mode.

IMPORTANT

If a frost coil is not fitted then appropriate control methods

must be taken to prevent the coils, filters and other

equipment from freezing (by others).

Unit 

Size

Frost Coil 

(LPHW)

Heating Coil 

(LPHW)

Cooling Coil 

(CHW)

Flow

Return

Flow

Return

Flow

Return

05

 15 mm

 15 mm

 15 mm

 15 mm

22 mm

22 mm

10

22 mm

22 mm

22 mm

22 mm

22 mm

22 mm

15

22 mm

22 mm

22 mm

22 mm

28 mm

28 mm

20

28 mm

28 mm

28 mm

28 mm

35 mm

35 mm

Care should be taken to ensure that all pipework is adequately supported, 
therefore ensuring that no additional weight is added to the unit. Extra 
precaution should be taken to prevent pipe damage on site, as the fragile 
pipework will protrude from the side of the unit.

4.8 FILTERS

4.8.1 SPARE FILTERS

4.9.2 PANEL & BAG FILTERS WITH SIDE 
 WITHDRAWAL

Filters will be provided in banks on suitable slide rails, so that they can be 

withdrawn. 

Magnehelic gauges are available as optional extras.

If specified with order, spare sets of filters will be provided and should be stored 

in a clean, dry environment. Should you require spare filter media, please contact 

Nuaire.

If specified with order, spare sets of filters will be provided and should be stored 

in a clean, dry environment. Should you require spare filter media, please contact 

Nuaire.

Figure 6: Typical inter-changeable filters with side withdrawal

4.7.4 PIPEWORK

Summary of Contents for B815H/ER/AT-L

Page 1: ...r 671761 Horizontal BPS with INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS Trend Control 2016 ErP COMPLIANT LEAKAGE CLA SS T H E R MAL RID G I N G CLA SS TB1 D EFLECTIO N CL A SS D1 FOR THE COMPLETE...

Page 2: ...1 0 UNIT INTRODUCTION 3 2 0 HEALTH SAFETY 5 3 0 DELIVERY RECIEPT OF EQUIPMENT 6 4 0 ERECTION ASSEMBLY 8 5 0 ACCESS TO UNITS 11 6 0 INTERNAL CONNECTIONS 13 7 0 CONTROL STRATEGY 14 8 0 ELECTRICAL DETAIL...

Page 3: ...verse Cycle coil is supplied as standard with Mitsubishi Mr Slim Condenser s and inbuilt PAC Control Note control wiring and piping by others thermistor wiring included Installation must be carried ou...

Page 4: ...d for Horizontal PHX Units Frost Coil LPHW 3 B AH FL R BPS size Frost Coil LPHW Right Handed for Horizontal PHX Units B AH FL L BPS size Frost Coil LPHW Left Handed for Horizontal PHX Units Recirculat...

Page 5: ...d to During installation commissioning operation and maintenance of an air handling unit operatives may be exposed to hazards including rotating components refrigerants and high voltage electricity If...

Page 6: ...he packaging Some of the modules have an uneven weight distribution and this will be indicated by labelling where appropriate Offloading and positioning of the equipment is the responsibility of the p...

Page 7: ...this covered fork lifting channels are located across the width of the base frame if the module length is sufficient to allow this For shorter modules the fork lifting points will be along the length...

Page 8: ...5 Air leakage air blow marks to the unit casings and unacceptable noise levels could result if the correct installation procedures are not employed The equipment must be stored in a dry internal loca...

Page 9: ...with the requirements of BS EN 378 Units must be fitted with gas detection systems or deploy other suitable control method to ensure that in the event of a refrigerant leak the Lower Flammability Limi...

Page 10: ...gs The inlet outlet dampers and roof terminals are pre assembled on a single skinned panel The panel is easily fitted to the unit with a series of quarter turns provided with a locking key See fig 8a...

Page 11: ...enience it is preferred that wherever possible this minimum access provision is not adopted and it is recommended that a minimum of around 600mm clearance as stated in ADF 2010 is allowed 6 Where thes...

Page 12: ...s left handed Extract Supply Intake Exhaust Model shown is right handed Figure 11 Access for horizontal plate heat exchanger units Right and Left handed EXTRACT SUPPLY INTAKE DISCHARGE Access Shown fr...

Page 13: ...en the Supply Module and the Heat exchanger module The recirculation section is pre fitted with all the relevant looms and is plug and play into the standard Supply and HX sections Each section must b...

Page 14: ...hen energised it gives a 24vac signal to both I O dampers to open When installed there is the option of connecting the internal damper close switch to the fault circuit alarm circuit 2 orange wires Wh...

Page 15: ...units for use with Mitsubishi reverse cycle condenser units one or more PACIF012B E Interface boards are fitted inside the control panel The controller interacts with this board in the following ways...

Page 16: ...rce Recirc damper to recirc mode On Off Off 52 Damper NoRecirc Force Recirc damper out of recirc mode On Off Off Knob No Name Description Range Default 2 Run on Time Run on timer value 0 3600 Sec 0 se...

Page 17: ...10 v 10 v 32 Extract Fan Voltage Limit The maximum voltage to be supplied to the fan motor 6 10 v 10 v 41 CP Loop Gain Constant Pressure Loop Gain 0 50 0 5 42 IO Damper Delay Delay to allow inlet outl...

Page 18: ...elease lid duct sensor Two part terminals to facilitate wiring 24 Vac dc supply Adjustable depth duct mounting flange option FEATURES Pre calibrated for ease of commissioning IP65 Operates over 10 to...

Page 19: ...ter supply contactor Denotes any character These values do NOT include the condenser units which are powered by a seperate supply See the table below or condenser manual Single heater models require a...

Page 20: ...at the volt free contacts are not fused If these are used to power any external equipment the installer must provide adequate fusing or other protections Trend 8D relays are rated at 5A 240Vac resisti...

Page 21: ...rminals EARTH TERMINAL BLOCKS The earth terminal block green yellow has a direct electrical connection to the DIN rail with the earthing foot earth connection only TERMINATION OF FINE STANDED CONDUCTO...

Page 22: ...L DETAILS Figure 9 Main wiring points for the customer is to the isolators situated on the sides of the units as shown below Note Cable glands for additional ancillary cabling ISOLATOR POSITIONED ON E...

Page 23: ...cooling is present The below tables can then be used to reference the required connection and wiring diagrams Example Unit onsite has code B815H ER AT L This indicates a size 15 unit with electric hea...

Page 24: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 CONNECTION WIRING DIAGRAMS 9 2 BASIC CONNECTION DIAGRAM BPS Sizes 05 10 15 20 No Condenser Control...

Page 25: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 25 Figure 10...

Page 26: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 4 BASIC CONNECTION DIAGRAM BPS RC Sizes 05 10 with Mitsubishi Reverse Cycle DX Control...

Page 27: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 27 Figure 11...

Page 28: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 5 BASIC CONNECTION DIAGRAM BPS RC Sizes 15 20 with Mitsubishi Reverse Cycle DX Control...

Page 29: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 29 Figure 12...

Page 30: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 7 BPS INTERNAL WIRING Sizes 05 20 No Heating or LPHW Sheet 1...

Page 31: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 31 Figure 13...

Page 32: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 7 BPS INTERNAL WIRING Sizes 05 20 No Heating or LPHW Sheet 2...

Page 33: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 33 Figure 14...

Page 34: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 8 BPS INTERNAL WIRING Sizes 05 20 Electric Heating Sheet 1...

Page 35: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 35 Figure 15...

Page 36: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 8 BPS INTERNAL WIRING Sizes 05 20 Electric Heating Sheet 2...

Page 37: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 37 Figure 16...

Page 38: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 10 BPS INTERNAL WIRING Sizes 05 10 No Heating or LPHW with Mitsubishi Reverse Cycle DX Sheet 1...

Page 39: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 39 Figure 17...

Page 40: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 10 BPS INTERNAL WIRING Sizes 05 10 No Heating or LPHW with Mitsubishi Reverse Cycle DX Sheet 2...

Page 41: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 41 Figure 18...

Page 42: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 11 BPS INTERNAL WIRING Sizes 15 20 No Heating or LPHW with Mitsubishi Reverse Cycle DX Sheet 1...

Page 43: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 43 Figure 19...

Page 44: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 11 BPS TREND INTERNAL WIRING Sizes 15 20 No Heating or LPHW with Mitsubishi Reverse Cycle DX Sheet 2...

Page 45: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 45 Figure 20...

Page 46: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 13 BPS INTERNAL WIRING Sizes 05 10 Electric Heating with Mitsubishi Reverse Cycle DX Sheet 1...

Page 47: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 47 Figure 21...

Page 48: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 13 BPS INTERNAL WIRING Sizes 05 10 Electric Heating with Mitsubishi Reverse Cycle DX Sheet 2...

Page 49: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 49 Figure 22...

Page 50: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 14 BPS INTERNAL WIRING Sizes 15 20 Electric Heating with Mitsubishi Reverse Cycle DX Sheet 1...

Page 51: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 51 Figure 23...

Page 52: ...nuaire co uk 029 2085 8200 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 9 0 DIAGRAMS 9 14 BPS INTERNAL WIRING Sizes 15 20 Electric Heating with Mitsubishi Reverse Cycle DX Sheet 2...

Page 53: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 53 Figure 24...

Page 54: ...re fitted with its own internal control panel The control is powered by a 400Vac 50Hz 3 phase Neutral supply This must be isolated local to the unit and fitted with appropriate overcurrent and fault p...

Page 55: ...05 11 20 Leaflet Number 671829 BOXER BPS ECOSMART ADAPT TREND CONTROL AT 55 Figure 26 10 2 1 ELECTRIC HEATER FROST COIL WIRING BPS Sizes 05 10 15 20...

Page 56: ...fan section is via hinged or lift off panels Cable entry must be made through the apertures provided Screwed glands with cable restraint devices should be used Access to the fan is normally gained by...

Page 57: ...RTANT If the unit contains a thermal wheel heat exchanger please ensure that the rotation sensor is aligned with the sensing studs as this can become misaligned during transport installation thus caus...

Page 58: ...dust removed Thoroughly inspect the unit and its components for corrosion acting immediately to treat restore any damaged areas Check all earth connections Check thermal wheel belt motor bearings seal...

Page 59: ...quipment stored on site prior to installation should be protected from the weather and steps taken to prevent ingress of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified oper...

Page 60: ...strial Estate Caerphilly CF83 1NA t 44 0 29 2085 8200 f 44 0 29 2085 8222 e info nuaire co uk www nuaire co uk 05 11 20 Leaflet Number 671829 As part of our policy of continuous product development Nu...

Reviews: