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MGN 2800N HP                                                                                                                                                      18 

 

Gas Supply Pressure 

The main gas safety valve is capable of withstanding gas inlet pressures up to 200 mbar.  For MGN 
2800N 
HP burners it is essential that the inlet gas pressure shall not be less than 45 mbar and not be more 
than 100 mbar in order to maintain good control characteristics of the air/gas ratio controller.  Before 
proceeding with commissioning: 

a.  Fit a manometer or other approved pressure measuring instrument to the pressure test point on 

the upstream side of the first safety shut-off valve. 

b.  Open the manual gas isolation valve at the inlet to the gas train. 

c.  Check that the gas pressure is adequate. 

 

ESTABLISHING MAIN FLAME

 

General Notes 

In the following sections, reference is made to checking gas flow rates at the gas meter.  This is the 
most accurate method of determining throughputs and should always be used whenever possible.  
Information regarding the burner head gas pressures is included in the appendix at the back of this 
manual.  These may be used as a guide to initial burner settings, but should not be relied upon to 
offer proof of actual throughputs. 

IMPORTANT

  - 

after each adjustment, gas flow rate and flue gas analysis should be checked. 

ALWAYS

 

use approved test equipment. 

NEVER

 

rely on a visual inspection of the flame as a guide to combustion quality. 

 

Landis & Staefa SKP75 

Refer to the 

Valve Adjustment Diagram

 on page 12.  Set up the air damper for initial firings as 

follows.   
Low Flame air 15°;  High Flame air 60°.  Close the upstream manual valve until it reaches an opening 
of approximately 20%. 

Set the gas inlet pressure switch to minimum.  Remove the low flame check link.  Switch the burner 
on and allow it to establish low flame.  Gradually open the upstream manual valve to the fully open 
position keeping a watchful eye on the CO level. 

If the CO content is excessive, adjust the low fire adjustment screw (2) on the SKP75 valve to 
achieve acceptable figures.  In extreme cases it is possible to run out of adjustment on the low fire 
screw without achieving the desired results.  If this happens adjust the High Fire setting screw (1) to 
bring the CO content down to an acceptable level. 

Switch the burner off and refit the low flame link.  Restart the burner.  Low flame will be established, 
expanding to main flame after the expiry of period T6 on the control box timing chart. 

It is important to monitor the flame visually during the change from low to high.  If the flame becomes 
more compact, this indicates an excess of combustion air.  If the flame becomes large and 
shapeless, this indicates an excess of fuel.  Both conditions are acceptable at this stage providing 
that the burner remains stable and immediate actions are taken to correct the situation.  If in doubt 
SWITCH OFF the burner and adjust the High Flame screw (1) on the SKP75 in the appropriate 
direction. 

With the burner stable on high flame, adjust the High Flame screw (1) to bring the CO

2

 to an 

acceptable level.  It is possible at this stage that the burner may be overfiring the appliance with a 
resultant excess of CO. 

With the burner firing at low flame, adjust the Low Flame screw (2) on the SKP75 valve to bring the 
CO

2

 content within an acceptable range. 

Adjustment of the Low Flame setting will have marginal effect on High Flame.  To achieve optimal 
results repeat the above procedures on High and Low flame several times until acceptable figures are 
obtained without any further adjustment. 

It should not be necessary to make any further adjustments to the gas valve. 

Summary of Contents for MGN 2800N

Page 1: ...MGN 2800N Gas Burner Installation Maintenance Manual...

Page 2: ...u way has the largest range of commercial spares available to the market Our Spares sales team collectively have more than 170 years employment with Nu way and are therefore more than experienced in o...

Page 3: ...High Gas Pressure Switch 9 Low Gas Pressure Switch 9 Gas Valve Train 9 ELECTRICAL DATA TABLE 9 WIELAND PLUG SOCKET CONNECTIONS 10 Air Gas Ratio Controller 11 Valve Proving Systems 11 Landis Staefa LD...

Page 4: ...ner Motor Only Runs Continuously 24 Replacement Of Air Gas Ratio Controller 24 Incorrect Rotation Of Burner Motor 24 Motor Fan Removal 24 SERVICE REPLACEMENT 24 BURNER HEAD DETAILS 25 BURNER PERFORMAN...

Page 5: ...MGN 2800N HP 4 BURNER COMPONENT IDENTIFICATION 1 8 15 4 6 17 13 2 3 16 7...

Page 6: ...Burner Flame Tube 12 Valve Proving Pressure Switches 4 Combustion Fan Motor 13 Electrical Connection Box 5 Combustion Air Inlet 14 Valve Proving Control Box 6 Combustion Air Damper Motor 15 Pilot Gas...

Page 7: ...ons to be fulfilled and the controls and adjustments to be used are dealt with in the sequence that should be followed for the correct assembly installation and use Pre commissioning and Commissioning...

Page 8: ...rol Package Hinged Extension and Flame Tube Assembly b Gas train complete Mode Two Comprising Three Units a Burner Body complete with Control Package b Gas Train Complete c Hinged Extension and Flame...

Page 9: ...gs All connecting pipework should be well supported and accurately positioned in order to avoid stressing the booster casing The use of flexible connectors which reduce both pipework stresses and tran...

Page 10: ...ted and pre wired to the gas train to ensure that if the gas pressure at the burner head increases above the gas pressure at maximum continuous running then the burner will shut down to a safe conditi...

Page 11: ...Burner Operating Hours Run Counter P2 Burner High Flame Hours Run Counter S1 Supply On Off Switch 1 2 3 B4 S3 T2 T1 N L1 T8 T7 T6 B5 3 PHASE FUSED ISOLATED SUPPLY 1 PHASE FUSED ISOLATED SUPPLY P1 H2 H...

Page 12: ...ystem then opens V3 in the start gas line and then closes it after 2 seconds b V1 V2 and V3 remain closed for 23 seconds while the minimum side of the gas pressure switch PS checks for an increase in...

Page 13: ...KP75 SKP15 Item Description 1 Main Safety Valve SKP15 2 Combined Valve Regulator SKP75 3 Pilot Solenoid Valve 4 Pilot Gas Governor 5 High Gas Pressure Switch 6 Burner Connection Flange 7 Low Gas Press...

Page 14: ...EW AIR DAMPER MOTORS H L 9 8 7 6 5 4 3 2 1 N Berger Lahr STM 30 B2 Berger Lahr STM 30 Q5 Note The fully closed cam is factory set and under normal circumstances should not require further adjustment O...

Page 15: ...scale at the end of the cam stack serves as a position indicator The air damper assembly can be rotated manually by disconnecting from the drive motor using the lever A The cams should be adjusted by...

Page 16: ...anel is fitted to the rear left hand side of the burner fan casing The panel is of the fully enclosed type containing the fan motor starter relays burner sequence control RWF40 modulating controller A...

Page 17: ...will not enter the controller but run back into the combustion chamber If necessary a water separator must be provided EMERGENCY INSTRUCTIONS This product has been designed and constructed to meet al...

Page 18: ...emblies are fully tested for function and valve security before despatch A soundness test of the gas valve is difficult without specialised pressure testing equipment However the following check can b...

Page 19: ...er on and allow it to establish low flame Gradually open the upstream manual valve to the fully open position keeping a watchful eye on the CO level If the CO content is excessive adjust the low fire...

Page 20: ...al Switch off the burner Remove the control panel cover and disconnect the flame signal check link Connect a DC microammeter Refer only to the wiring diagram appropriate to the control fitted on the b...

Page 21: ...electrical supply The burner will now operate until switched off a by controlling instruments of the appliance b manually c by power failure On restoration of power the burner will restart automatica...

Page 22: ...pted A value can only be altered within the permitted range of that parameter All other parameters must remain as supplied Note The detector range parameters SCL and SCH are given as C for Hot Water t...

Page 23: ...er runs through its start cycle c Re tighten the screw in the pressure test point and reset the lockout button on the valve proving system ROUTINE MAINTENANCE Switch off electrical supply and gas supp...

Page 24: ...erminals Satronic TMG 740 Terminals 17 16 Landis Staefa LFL 1 3 Terminals 4 13 If the air pressure switch is not in the start position turn the setting dial clockwise If no continuity is obtained the...

Page 25: ...e any two phases In normal circumstances this will correct the rotation Motor Fan Removal Should the motor or combustion air fan need replacing the following procedure can be followed Disconnect the g...

Page 26: ...0 4 5 6 1 2 3 11 9 7 10 8 255 234 Projection Item Description Item Description 1 Gas Nozzle 7 Diffuser Mounting Stud 2 Flame Tube 8 Diffuser Plate 3 Pilot Gas Tube 9 Gas Train Adaptor 4 Inner Assembly...

Page 27: ...inimum gas supply pressure is obtained by summing the combustion chamber resistance and combined burner head and line loss shown as solid lines A further 2 5 mbar should be added to allow for manufact...

Page 28: ...Type Size Serial No Burner Type Size Serial No Commissioning date Guarantee Expiry date Gas type Gas Pressure upstream of main gas governor a Standing mbar b Running mbar Gas pressure at burner head m...

Page 29: ...MGN 2800N HP 28 BURNER SERVICE RECORD The details below are to be completed by the Servicing Engineer DATE DETAILS OF MODIFICATION...

Page 30: ...MGN 2800N HP 29 BURNER SERVICE RECORD The details below are to be completed by the Servicing Engineer DATE DETAILS OF MODIFICATION...

Page 31: ......

Page 32: ...Enertech Limited P O Box 1 Vines Lane Droitwich Worcestershire WR9 8NA tel 44 0 1905 794331 fax 44 0 1905 794017 email info nu way co uk web www nu way co uk...

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