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10.0 TROUBLE SHOOTING 

 
This section is intended to assist the service technician in detecting and correcting common errors. The Sentry 2100 is equipped with an 
internal diagnostic system that verifies control operation. The following series of error codes has been developed to aid in diagnosing 
control problems: 
 
 

Problem Detected 

Proble m 

Solution 

ER1

 

On Display 

 

“Water Temperature 

Excessive” 

Sentry has sensed a water 

temperature in excess of 

250ºF at the Water 

Sensor. 

1 – If the boiler is extremely hot check for adequate water pressure and circulation, 
contact NTI for assistance. 
2 – If not hot, check for sources of grounding or shorting at the Water Sensor electrical 
connections, check wiring from Sensor to Sentry Control. 
3 – Replace Water Sensor if the resistance is not in the correct range. (See resistance 
charts for 1 Mohm Trinity Thermister) 

ER2 

On Display 

 

“Water Sensor Short 

Circuit” 

Sentry has sensed a short 

circuit in the Water 

Sensor circuit. 

See ER1. 

ER3  

On Display 

 

“Water Sensor Open 

Circuit” 

Sentry has sensed an open 

circuit in the Water 

Sensor circuit. 

1 – Check wiring to Water Sensor for open circuits or shorting to ground.  (Note: ER3 
will be displayed if temperature sensed is less then 0

°

F.) 

2 – Replace Water Sensor if the resistance is not in the correct range. (See resistance 
charts for 1 Mohm Trinity Thermister)

 

ER4 

On Display 

“24V Limit Error” 

 

Sentry has sensed a lack 

of 24V on  the outlet of the 

Sentry burner relay (B1). 

 

The error locks the boiler out for one hour before retrying ignition. 
1 – Reset power, if error goes away the problem is intermittent and was likely caused by 
a tripped limit that has automatically reset, check for adequate water pressure and flow 
rate.  Allow the boiler to cycle and verify proper operation including outlet water 
temperature and flue temperature.  If operation is unsuccessful and the error reoccurs: 
2 – Ti100-200’s are equipped with a low water pressure switch on the boiler return that 
requires a minimum of 10PSI to complete the 24VAC ignition circuit.  Ensure there is a 
minimum of 12PSI on the boiler outlet, prior to the primary circulator; ensure the boiler 
is plumbed in primary-secondary fashion.  Replace water pressure switch if plumbing 
and pressure is correct and if it measures an open circuit. 
3 – Ti400’s are equipped with a flow switch on the boiler outlet.  Ensure the flow 
switch is closing, if not check for proper flow rate. 
4 – Check for continuity through the 24VAC limit wiring and manifold and stack limits, 
replace limits or wiring that are not a closed circuit. 

ER5

  

On Display 

“DHW Time-Out” 

 

The ER5 option is ON 

and the Sentry has sensed 

that the DHW call has 

lasted longer then 2.5 

hours, thus removing 

priority from the DHW 

call. 

Reset the ER5 error by resetting the power or cycling the DHW call.  Check for proper 
operation of the DHW call. 
1 – Combi’s are equipped with a DHW flow switch; ensure it is not sticking in the 
closed position when there is no DHW flow.  If so, remove it and free it of any debris 
and check for proper operation, replace if necessary. 
2 – For non-Combi boilers, operating with an indirect water heater, check for proper 
boiler water circulation during a DHW call, and check for proper operation of the 
indirect water heater’s Aquastat. 
3 – For applications with prolonged DHW draws, turn the ER5 option OFF. 

ER6 

“Flame Lock Out” 

Sentry has sensed a lack 

of 24V to the gas valve 

during operation or a 

Fenwal ignition lockout. 

1- There is a problem in the ignition sequence, it could be caused by a faulty igniter, 
flame sensor, gas valve or improper line pressure or combustion.  Check ignition 
sequence to determine which component is not functioning.  

(Sentry will retry ignition 

sequence 1 hour after ER6 code originally occurs or if control is reset)

 

Reset calculation being 

used to lower HI setting. 

If OD probe is being used, the HI setting will be calculated using formula in Section 8, 
adjust RES setting as necessary. 

Burner shuts 

off  before 

set-point 

temperature 

is reached 

(and burner 

light goes out)

 

Thermostat is satisfied 

1-If the thermostat demand light is turning off, the thermostat has satisfied. 
2-If DHW temp light is turning off; the aquastat or call for domestic has been satisfied. 

 

ER9 

 

Internal Controller 

Indicates that the Sentry control has lost communication with an internal processor, 
contact NTI for assistance. 

Summary of Contents for Trinity Ti 100

Page 1: ...ne Valves 22 7 2 2 Multiple Zones with Taco Valve controller 23 7 2 3 Multiple Zones Pump controller 24 7 2 4 Multiple Temperature Zones with Injection Pumps 25 8 0 SENTRY 2100 CONTROLLER 26 9 0 LIGHT...

Page 2: ...1 Venting material CPVC PVC See Section 3 1 Max Vent lengths Natural Gas 3 105 Equivalent Max Vent lengths Propane 3 105 Equivalent 3 50 Equivalent 4 30 Equivalent 6 65 Equivalent Weight 80 lbs 80 lb...

Page 3: ...less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Plate include with boiler 4 INSPECTION The state or local gas inspector of the side wall horizontally vented...

Page 4: ...amp Only approved CPVC can be inserted into the Ti400 exhaust connection Note a 4 long piece of 4 CPVC is provided with the Ti400 Check the flue outlet gasket for proper insertion and sealing prior to...

Page 5: ...Snow allowance Example 12 19 31 Coupling and elbow to be against wall play is acceptable 18 Min The vertical portion of the exhaust termination does not require insulation if less than 5 feet in total...

Page 6: ...rmissible to run vent pipe through an existing chimney as long as 1 The chimney is not being used by any other appliance 2 Flue gases don t enter the vacant chimney 3 Only Trinity certified venting ma...

Page 7: ...exhaust piping must be on a slope back to the boiler a minimum of per linear foot of vent For applications where excessive condensation is possible per linear foot is recommended 9 Exhaust vent pipe...

Page 8: ...nstalled with 105 equivalent feet of intake venting and 105 equivalent feet of exhaust venting IMPORTANT The length of one vent pipe intake or exhaust may not exceed the length of the other vent pipe...

Page 9: ...condition as the unit will shut down and damage to the flame sensor and components can occur NEVER use copper steel or galvanized piping in the construction of the condensate system condensate is ver...

Page 10: ...t two threads from the end Over doping or applying dope to the female end can result in a blocked gas line DO NOT TIGHTEN FITTINGS WITHOUT SUPPORTING THE GAS VALVE as damage to the valve or motor can...

Page 11: ...be reduced until the CO is less than 140 PPM or the CO2 is reduced to 8 9 for LP Gas If the CO is over 140 PPM and the CO2 is less than 8 9 for LP Gas contact NTI for assistance CO At minimum fan spe...

Page 12: ...t apply torque to the boiler fittings Hold the fitting when installing otherwise damage to the unit will occur 6 0 HEATING SYSTEM PIPING Caution This boiler is designed to operate in residential and c...

Page 13: ...13 57 F PL 36 UP 26 99 0011 Notes Must use at least minimum pump size specified for Ti150 if installation requires the use of a flow switch The Taco 009 circulator will flow more through the Ti100 15...

Page 14: ...between the LWCO and the boiler Use the normally open contacts of the LWCO to break line voltage before being supplied to the boiler Circuit is 120 Volts 12 Amps Contact NTI for proper installation an...

Page 15: ...ASME N O F Relief valve location All other piping is same as Ti150 Quantity and location of shutoff valves and drains are at the discretion of the installer Primary Loop For Heating Model Quantity and...

Page 16: ...ltiple Zones using Zone Valves 6 2 2 Multiple Zones using Pumps Primary Loop Max 12 apart See figure 7 2 1 Multiple 4 wire Zone Valves for wiring 7 2 2 Multiple Zones with Taco Valve controller See fi...

Page 17: ...ements Boiler sensor 2 Lo Temp Boiler sensor 1 Hi Temp Mix sensor 1 Hi Temp Mix sensor 2 Lo Temp See figure 7 2 3 Multiple Zones using pumps and pump controller By setting the tempering valves to diff...

Page 18: ...The boiler is immediately energized if not already on the 3 way diverting valve moves to the domestic hot water position A and the circulator is energized Hot water is circulated through the plate hea...

Page 19: ...the responsibility of NY Thermal Inc and suitable steps shall be taken to avoid it Cleaning Secespol brazed plate heat exchangers operate with high turbulence flow even at low flow rates This high tu...

Page 20: ...t off valve fully 2 Turn the dial on the mixing valve to the desired setting being careful not to exceed 120 F or a dial setting greater then 2 and adjust LO setting accordingly 3 Create the maximum a...

Page 21: ...inuity check between all wires and ground to make sure that there are no electrical leaks that could damage the board Before providing 120 Volts to the boiler do a polarity check of the line and neutr...

Page 22: ...ostat closes circuit to zone valve motor thus opening the valve When the valve is opened the end switch closes the circuit between terminals T C on the Sentry control The Sentry 2100 provides power to...

Page 23: ...es Operation Room thermostat closes circuit to TT terminals Taco ZVC403 to ZVC 406 zone controller The controller energizes the appropriate zone valve and closes the circuit between terminals T C on t...

Page 24: ...e pump controller The controller energizes the appropriate circulating pump and closes the circuit between terminals T C on the Sentry control The Sentry 2100 provides power to the primary pump C1 onc...

Page 25: ...to the injection pump through the 356 Tekmar controller 3 Closes the circuit between terminals T C on the Sentry control The Sentry 2100 provides power to the primary pump via C1 once the pump is on...

Page 26: ...the Sentry 2100 detects the presence of the outdoor sensor the controller will operate in Reset Mode If the outdoor sensor is not installed the controller will operate in Conventional Mode If outdoor...

Page 27: ...ntrol Function and To enter the programming mode press the function key once To scroll through the various menu options depress until the menu is displayed To alter the value press Function once and t...

Page 28: ...comes 70 when it is 70 F outdoors or higher Only used if outdoor sensor is connected 85 SFS 75 100 Starting Gas Input Value Settable from 45 90 on Ti400 models 80 for Ti100 200 50 for Ti400 HFS 100 24...

Page 29: ...vent outlet or other sources of heat The outdoor sensor connects to the top of the boiler on terminals O and D terminals are located at the top of the left side panel on Ti400 models Formula Operatin...

Page 30: ...a pilot It is equipped with an ignition device that automatically lights the burner Do not try to light the burner by hand B BEFORE OPERATING check all around the appliance area for gas Be sure to che...

Page 31: ...outlet prior to the primary circulator ensure the boiler is plumbed in primary secondary fashion Replace water pressure switch if plumbing and pressure is correct and if it measures an open circuit 3...

Page 32: ...d gas valve opens Check for proper line pressure at gas valve when it opens If boiler lights check for flame signal between FC1 And FC2 on Fenwal control If lower then 1 2 DC Amps see Boiler will not...

Page 33: ...issue If gas valve is not held when the gas nipple is connected the force of tightening the fitting can damage the valve and warp the fan housing If pipe is used the gas line must not create any force...

Page 34: ...ter Energizes Indirect Pump Ap turns off C1 Combi Model Sentry 2100 Call for Ignition Air Switches Sentry 2100 Open Error A S C Closed Sentry 2100 Fan to SFS 75 24 Vlot signal to blower Sentry 2100 Er...

Page 35: ...35 12 0 WIRING SCHEMATIC...

Page 36: ...ng 14 0 ANNUAL MAINTENANCE AND INSPECTION This unit requires very little maintenance however a Qualified Technician should inspect it at the beginning of every heating season Inspection Check list 1 L...

Page 37: ...Drain 18A 82913 Siphon Condensate Trap 19 82767 Cast aluminum Burner door 19A 82769 Ti Ceramic burner door disc 19B 82770 Ti Burner door gasket 20 82768 Ti Igniter gasket 21 82228 Tempering valve AM1...

Page 38: ...ensate Tee 3 4 HB to 3 4 17A 83038 Adapter 3 4 x 1 4 18 82913 SIPHON CONDENSATE TRAP 19A 82769 Burner Door Ceramic Disc 19B 82770 Burner Door Viton Gasket 20 82768 Igniter Gasket Ti Series 21 83034 Ex...

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