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Asphalt and concrete cutters 

Operation manual 

page 

issued 01/2017 

1.  Check  the  machine  thoroughly,  repair  all 

failures  before  starting  the  engine.  If  the 
failures cannot be repaired at the jobsite, do 
not operate the machine. 

2.  Check the fuel system for leaking. Dripping 

fuel poses fire hazard. 

Starting and operation: 

3.  When  starting  the  engine,  take  stable 

position and held the grip firmly. 

4.  The controls must be in good order. 
5.  The  operator  must  not  leave  from  his 

position when the engine is running. 

6.  Stop  the  engine  before  interrupting  the 

work.  When  parking  the  machine,  secure  it 
from falling. 

7.  Stop  the  engine  before  refueling.  Avoid 

contact  between  fuel  and  hot  parts  of  the 
engine. Let the engine to cool down first. 

8.  Keep  the  fuel  tank  tightly  closed.  Close  the 

fuel  tap  when  not  in  operation.  Drain  the 
fuel  before  transporting  the  machine  for 
longer distances. 

DANGER!

  Leaking  fuel  tank  and  distribution 

may  cause  explosion.  Replace  these  parts 
immediately if damaged. 

Jobsite: 

9.  No  bystanders  are  allowed  within  the 

operational range of the machine. Especially 
children should be kept in safe distance. 

10. Do  not  operate  the  machine  in  areas  with 

explosion danger. 

11. If operated in closed spaces (halls, tunnels), 

there 

should 

be 

ensured 

sufficient 

ventilation. 

12. Held  and  guide  the  machine  with  high  care 

in  order  to  avoid  hands  injury  caused  with 
contact with an obstacle. 

14. Do  not  smoke,  do  not  use  naked  flame.  Do 

not  work  close  to  flammables  or  in 
explosion danger areas. 

15. Avoid  touching  hot  parts.  The  exhaust 

silencer  and  other  parts  of  the  engine  are 
very hot during operation and touching them 
can cause serious burns. 

 

 

1.1.5.  Maintenance and Service

1.  Check  the  technical  condition  of  the 

machine regularly, mainly the protective and 
operation  parts.  Arrange  any  possible 
defects repair. 

2.  Only  qualified  personnel  is  allowed  to  do 

service works. 

3.  Service  works  should  be  done  only  in 

workshops, where ecological rules and work 
safety  are  ensured.  If  machine  needs  to  be 
serviced  at  the  job  site,  make  sure  not  to 
collide with other machines or equipment. It 

is prohibited to service the machine at places 
where  ecology,  work  safety  could  be 
endangered, for example by other equipment 
operation, landslide, etc. 

4.  Service  works  can  be  done  only  when  the 

engine  is  switched  off.  If  it  is  necessary  to 
start the engine, pay attention. 

5. Use only genuine spare parts. 
6.  Any  modifications  can  be  done  only  with 

manufacturer prior approval. 

1.1.6.  Transport and Storage

1.  Machine  can  be  transported  only  by 
wehicles 

and 

equipments 

with 

corresponding capacity. 
2.  When  using  a  crane  corresponding 
safety  rules  must  be  applied.  To  be  done 
only by authorized personel.  

 

3.

 

Use  the  lifting  point  marked  at  the 

machine. 

 

4.

 

When  loading  by  hand  cooperation  of 

more  people  is  needed,  pay  attention  to 
max.  allowed  carrying  capacity  of  a 
worker. 

 

5.

 

Secure  the  machine  to  prevent  damage 

or overturning. 

 

6.

 

Machine must be transported in upward 

position.

 

1.2.  Prohibited activities

Summary of Contents for RZ120

Page 1: ...E CUTTERS RZ120 RZ170 RZ200 RZ120B RZ170B RZ200B RZ120S RZ170S RZ200S version 01 2017 NTC STAVEBNÍ TECHNIKA spol s r o Jiřinková 120 552 03 Česká Skalice Czech Republic Tel 420 491 452 184 fax 420 491 401 609 E mail ntc ntc cz www ntc cz ...

Page 2: ...wer GX270 6 3 kW GX390 8 72kW BRIGGS and STRATTON net power 1450 SERIES 7 3 kW 2100 SERIES 9 1kW SUBARU net power EX27 5 1 kW EX40 7 kW Všechna příslušná ustanovení Strojní zařízení směrnice 2006 42 ES NV č 176 2008 Sb která výrobek splňuje Machinery Directive 2006 42 EC The product meets all relevent provisions Emise hluku směrnice 2000 14 ES NV č 9 2002 Sb Noise Emission 2000 14 EC Elektromagnet...

Page 3: ...nia and Russia NTC has certified quality control system according to ISO 9001 2008 All manufactured models undergo testing measuring and consideration of safety risks all machines conform to safety standards and bear the CE mark CONTENT 1 SAFETY INSTRUCTIONS 5 1 1 GENERAL INSTRUCTIONS FOR OPERATION OF LIGHT CONSTRUCTION EQUIPMENT 5 1 1 1 Requirements for qualification of the operator 5 1 1 2 Contr...

Page 4: ... Crane 17 4 4 3 Handling by Forklift 17 4 4 4 Transport 17 4 4 5 Storing 17 4 5 SPECIAL CONDITIONS OF OPERATION 17 4 5 1 Work at Low Temperatures 17 4 5 2 Work at High Altitudes 18 4 5 3 Work in Dusty Environment 18 5 MAINTENANCE 18 BOLTED CONNECTIONS TO THE LOOP CONTROL OF DEPTH OF CUT AND THE MATRIX ARM OF INSTRUCTION AT RZ 120 170 ARE GLUED SCREW WITH A PULLEY THE DRIVE CHASSIS ARE TIGHT AND PR...

Page 5: ...ure safe working conditions inspect attendance of the safety regulations inspect that the operator works with the machine in accordance with the Operation Manual ensure regular inspections maintenance and repairs of the machine store the Operation Manual so that it is readily available arrange suitable safe and adequate storing of the machine when not in use The contractor is also responsible for ...

Page 6: ...le 14 Do not smoke do not use naked flame Do not work close to flammables or in explosion danger areas 15 Avoid touching hot parts The exhaust silencer and other parts of the engine are very hot during operation and touching them can cause serious burns 1 1 5 Maintenance and Service 1 Check the technical condition of the machine regularly mainly the protective and operation parts Arrange any possi...

Page 7: ...ng 1 3 Hygienic principles Oil derivates fuel lubricants as well as paints and thinners are harmful agents Anyone who gets into contact with such agents is obliged to protect himself and follow general principles health protection as well as to follow instructions valid for each specific agent Pay special care to skin care wash hands properly after finishing the work and apply suitable cream Store...

Page 8: ...d by NV no 9 2002 Coll Annex no 3 section B paragraph 31 respectively in accordance with Directive 2000 14 ES Annex III Part B item 30 and EN ISO 3744 2010 99 4 101 4 101 4 103 4 107 4 107 4 102 4 107 4 107 4 Acceleration transferred to hands ahvd m sec 2 Measured according to EN 13862 A1 Annex F under load and EN ISO 20643 10 42 4 17 5 22 2 09 5 22 2 09 10 42 4 17 5 22 2 09 5 22 2 09 10 42 4 17 5...

Page 9: ...ion Symbol no 7 28 orders the operator to read the manual prior to starting the operation Safety mark symbol no NB 2 26 orders the operator to use protective gloves during the operation to reduce vibrations Safety mark symbol no B 3 1 exclamation mark warns the operator from the danger risk Information for the operator regarding repair cleaning or adjusting the machine 2 Symbol no 7 23 according t...

Page 10: ...TECHNICAL DESCRIPTION The asphalt and concrete cutters RZ are intended for cutting of asphalt and concrete floors or road layers when repairing roads industrial areas etc The machine is based on a rigid frame with fixed spindle the cutting disc is lowered to the cut together with the whole frame Lowering and rising of the cutting disc is controlled by means of a arrested handle that enables fine r...

Page 11: ...waterless kg 95 106 110 105 111 111 103 113 113 Dimensions L x W x H mm 1060x550x960 1060x550x960 1060x550x960 1060x550x960 1060x550x960 1060x550x960 1060x550x960 1060x550x960 1060x550x960 Engine HONDA GX270 HONDA GX390 HONDA GX390 BRIGGS STRATTON 1450 SERIES BRIGGS STRATTON 2100SERIES BRIGGS STRATTON 2100SERIES SUBARU EX27 SUBARU EX40 SUBARU EX40 Nominal power kW 6 3 8 7 8 7 7 35 9 93 9 93 6 6 10...

Page 12: ...owing specifications 10W 30 API SJ CF engine oil HONDA GX270 approx 1 1 ltr HONDA GX390 approx 1 1 ltr BRIGGS STRATTON 1450 SERIES approx 1 1 ltr BRIGGS STRATTON 2100 SERIES approx 1 1 ltr SUBARU EX 27 approx 1 0 ltr SUBARU EX 40 approx 1 2 ltr Alternatively other quality oils of class SAE 10W 40 of classification API SG CF 4 API SG CE can beused ...

Page 13: ...trix arm guidance SS 120 170 are glued Screws at the pulleys the drive chassis are tight and prescribed the query moment We therefore recommend against any potential activity associated with permitting and tightening of joints and contact information to an authorized service center or manufacturer 3 1 Check Oil Level It is highly recommended to check regularly the engine oil level even at machines...

Page 14: ...el 1 Gasoline engines Use unleaded or leaded gasoline for motor vehicles with octane number 91 or more Top up fuel as necessary Never use dirty fuel or mixture with oil Avoid water and dust from entering the fuel tank 3 4 Check Air Filter Check the air filter for cleanness on a daily basis Clean or replace the filter if dirty Never run the machine with air filter missing or damaged Dust and dirt w...

Page 15: ...ngine or at high ambient temperature 1 Adjust the throttle control lever to idle 5 Pull out the starter grip slowly till some resistance is felt then pull vehemently Do not release the grip but return it slowly into the original position 6 Let the engine to warm up then disengage the choke 7 Let the engine to run at idle for a while before loading 8 For cutting shift the throttle control lever to ...

Page 16: ... the Cutting Disc 1 Turn off the engine and open the disc cover 2 Use the enclosed wrenches to hold the spindle and unscrew the fastening nut NOTE Left thread 3 Fit the cutting disc on the spindle and secure it 4 Close the disc cover and secure it 4 2 3 Cutting 1 Have the disc raised above floor Start the engine and set full throttle 2 Open the water tap to engage sprinkling 3 Move the machine to ...

Page 17: ...e Technical Data Observe the regulations valid for operation of cranes Only qualified personnel may carry out this work Fasten the lifting cable to the marked point at the machine 4 4 3 Handling by Forklift Should be the machine extensively handled by a forklift as when sending it by a parcel service it is recommended to palletize it For one machine use small palette 0 8x0 6m for two machines stan...

Page 18: ...extent of this Manual should be committed to an authorized service It is forbidden to intervent the engine except for standart maintenance during warranty period Bolted connections to the loop control of depth of cut and the matrix arm of instruction at RZ 120 170 are glued Screw with a pulley the drive chassis are tight and prescribed the query moment We therefore recommend against any potential ...

Page 19: ...ded to inspect the bolted connections daily before work 5 4 Adjustment of Engine Speed In case of engine replacement or repair it is necessary to adjust engine speed Speed is measured by a digital tachometer Therefore the speed setting is recommended to entrust a qualified serviceman ...

Page 20: ...ion Initial inspection After 1st month or 20 hrs Every 3 months or 50 hrs Every 6 months or 100 hrs Engine oil Inspection of oil level DAILY Exchange Air filter Inspection Cleaning 1 Spark plug gasoline engines Inspection cleaning Cyclone filter Cleanig 3 Filter bowl Cleaning Fuel hose Inspection Exchange Every two years Valve clearance Inspection adjustment Every 12 months or 250 hrs 2 Fuel tank ...

Page 21: ...he machine is in warranty write date of purchase and let the serviceman know it is a warranty case 4 Warranty claim needs to be done in written form best if Warranty claim form is used 5 Every warranty claim will be checked by authorized staff immediately and the way of repair will be suggested Warranty conditions are described in the agreement with particular distributor The right for warranty ex...

Page 22: ...e sale date Machine purchased from NTC dealer Dealer Machine owner adress phone no contact person Machine operation site if different from owner s address Please send properly filled protocol by fax e mail or post to above mentioned address you will speed the process up Accepting the warranty to be filled in by warranty dept of NTC Date of repair start Date of repair finish Internal no Signature N...

Page 23: ... Warranty claim assessment YES NO Reason Used spare parts Part no Description Pcs Tech director sign Production director sign Finishing warranty management to be filled by warranty dept of NTC Returning the machine to owner in case of repair in NTC Arranged by Way of transport Shipment date Warranty extension Amount of days Warranty valid to Warranty solution information to owner Date Name Signatu...

Page 24: ...Asphalt and concrete cutters Operation manual Page 24 issued 01 2017 ...

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