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the AC power terminals on the two posts on the right, 
as marked on the panel behind the posts.  Connect 
the AC ground to the terminal lug provided. 

WARNING:  FAILURE TO PROPERLY 

CONNECT THE AC VOLTAGE CONDUCTORS 
COULD CAUSE SERIOUS DAMAGE TO THE 
CHARGER.  BE SURE TO SET THE VOLTAGE 
SELECTION SWITCHES ON THE FRONT OF THE 
CHARGER TO THEIR PROPER POSITION.

 

WARNING:  DO NOT OPERATE THE 

CHARGER WITHOUT PROPER GROUNDING. 

 

IMPROPER GROUNDING CAN RESULT IN THE 
RISK OF AN ELECTRIC SHOCK. 

 

6. DC 

OUTPUT 

The DC output wires are connected on the two left-
most binding posts as marked on the panel behind 
the posts (positive on the left and negative on the 
right).  The DC cables should have quarter-inch (¼") 
ring terminals for connecting them to the binding 
posts.  Check to make sure the polarity of the DC 
output wires are the same as those connected to the 
battery.  The charger will not operate in a reversed 
polarity condition.  

WHEN CONNECTING THE DC 

WIRES TO THE CHARGER WITH THE AC POWER 
DISCONNECTED, A SPARK MAY OCCUR.  

This is 

caused by the output capacitors being charged by 
the batteries.  If the DC polarity is reversed, a circuit 
breaker will protect the charger from internal 
damage.  Correct the reversed wires and push the 
circuit breaker button back in.  Close the door cover 
on the front of the charger after tightening all of the 
binding post nuts. 

WARNING:  DO NOT TOUCH THE 

CHARGER'S TERMINALS OR AN ELECTRICAL 
SHOCK COULD OCCUR.  A VOLTAGE IS 
PRESENT ON THE DC TERMINALS EVEN AFTER 
THE AC IS DISCONNECTED BECAUSE OF THE 
ENERGY STORED IN THE CAPACITOR. 

 

7. TEMPERATURE 

PROBE 

The external temperature probe is an optional way of 
extending battery life by using temperature 
compensation.  One end of the temperature probe 
cable has a three-pin plug, which plugs into a 
receptacle labeled TEMP PROBE on the front

 

of the 

charger.  The other end of the cable has the 
temperature sensor sealed either in a terminal or 
small metal box. 

WARNING:  IT IS IMPORTANT TO MOUNT 

THE TEMPERATURE PROBE ON THE 
BATTERIES FOR PROPER TEMPERATURE 

COMPENSATION.  IF THIS CANNOT BE DONE, 
LOCATE THE PROBE AS LOW AS POSSIBLE IN 
THE BUNGALOW OR CABINET. 

Terminal-Type Probe 

The terminal-type probe should be attached to the 
negative (-) battery post near the center of the 
battery pack.  If the threaded stud is long enough 
above the battery jumper nut, attach the probe with 
another nut.  Torque this nut to proper specifications.  
If the stud is too short, the nut holding the jumper 
wire will need to be removed.  Open or remove the 
load and charging circuits to the batteries.  Remove 
the nut holding the jumper and add the probe, then 
torque the nut to the proper specifications.  Then 
close or connect the load and charging circuits back 
to the batteries. 

Box-Type Probe 

The metal box has a high performance contact 
adhesive tape for attaching it to the battery.  To 
attach, clean a spot for the probe on the middle 
battery about three inches (3") down from the top of 
the battery.  Make sure the spot is free of all dirt and 
oil or the probe will not adhere properly.  For proper 
adhesion, the battery surface must be cleaned with 
isopropyl alcohol.  Ideal application temperature 
range is between 70 and 100

°

F.  Initial application to 

surfaces at temperatures below 50

°

F is not 

recommended.  Under cold conditions, the surface 
should be warmed before application.  Once properly 
applied, low temperatures will not affect the bond 
strength. 

Remove the adhesive's protective strip and press the 
probe firmly against the battery to ensure good 
adhesion. 

Securely fasten the temperature probe cable to 
protect the probe from being torn from the 
battery.

  Secure the probe's cable to a fixed object to 

ensure the probe will not be pulled loose.  Use a 
cable tie mount on the battery or on the adjacent 
battery, if necessary.

 

 

8. OPERATION

 

The battery charger is adjustable with the three 
rotary switches on the front of the charger.  The 
switches (settable between 10.00 and 17.00) 
determine the float voltage for the batteries.  

SET 

THE FLOAT VOLTAGE TO THE BATTERY 
MANUFACTURER'S SPECIFIED VOLTAGE FOR 
77

°

F.  

The charger will then electronically charge the 

batteries to the voltage specified on the switches.  To 
set the switches, use a small screwdriver and turn 
the switch so that the arrowhead on the slot is 
pointing to the desired number.  Set the switches in 
the following manner: If the desired battery voltage is 
13.38 volts, set the top switch to 3, the middle switch 

Summary of Contents for ELC-12/20-D

Page 1: ... when the battery is charging in an enclosed area d Batteries contain caustic material which may cause burns Do not get in eyes on skin or clothing If the gelled or liquid content of the batteries contacts the skin or clothing wash the area thoroughly with water In the case of contact with the eyes flush immediately with clean water for 15 minutes and obtain medical attention e Only qualified pers...

Page 2: ...probe is not being used or the temperature probe is working improperly Temperature compensation uses a temperature reference of 77 F 25 C a voltage reference of 2 23 volts the voltage of a standard gel cell battery at 77 F and a compensation value of 3 0 mV per F The equivalent equation for the compensated voltage is Vcomp V k t 77 F Where V is the voltage of the battery at 77 F t is the temperatu...

Page 3: ... AS POSSIBLE IN THE BUNGALOW OR CABINET Terminal Type Probe The terminal type probe should be attached to the negative battery post near the center of the battery pack If the threaded stud is long enough above the battery jumper nut attach the probe with another nut Torque this nut to proper specifications If the stud is too short the nut holding the jumper wire will need to be removed Open or rem...

Page 4: ... of the batteries b Check the AC voltage selection switch for the proper setting c Check the fuses to make sure they have not blown d Check the circuit breaker to see if it has opened and push it in to reset it if necessary e Check the polarity between DC output and the battery and make sure their connections are tight f Remove the small cover on the front of the charger and make sure all of the b...

Page 5: ...LY 27317S 1 AMMETER 25 AMP 14197S 4 BUSHING 1 14123S 1 TEMPERATURE TRANSDUCER 10 BOX W ADHESIVE 14124S 1 TEMPERATURE TRANSDUCER 20 BOX W ADHESIVE 14126S 1 TEMPERATURE TRANSDUCER 30 BOX W ADHESIVE 29741S 1 TEMPERATURE TRANSDUCER 10 W TERMINAL 29742S 1 TEMPERATURE TRANSDUCER 30 W TERMINAL 31344S 1 HEATSINK ASSEMBLY W SCR 26769S 1 SCR ASSEMBLY 22 AMP 14417S 1 OUTPUT CAPACITOR C 10 000 UF 50V 14786S 1...

Page 6: ...www nationalrailwaysupply com 1 800 357 3572 6 31318G 13 WIRING DIAGRAM ...

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