NOVAWINCH FENIX 25, Instructions And Operator’S Manual

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Page 5
DANGER
!
DO NOT ATTEMPT TO INSTALL WIRING WHEN THE BATTERY IS
CONNECTED. Automotive batteries contain flammable and explosive
gases. Wear eye protection during installation and remove all metal jewelry. Do not lean
over battery while making connections.
Step ( 2 )
Route the wiring harness, attaching the harness to hard points on the vehicle with
cable ties.
Note: When routing the wires, the appropriate terminals should be located near the
battery, switch mounting point, and winch. Your installation requirements will vary
depending upon your vehicle and winch. Make sure wires are long enough to reach
the battery, switch mounting point and winch.
Step ( 3 )
Using the supplied clamps, bracket and hardware, mount switch in a convenient
location. See Fig. 5.
Fig. 5
Ensure that the wiring harness does not interfere or come in contact
with any hot or moving engine, suspension, steering, braking or
exhaust parts.
WARNING
!
ALWAYS USE THE SWITCH MOUNTING BRACKET, SCREWS, AND LOCK
NUTS PROVIDED. Screw lengths are sized for correct penetration into
switch box. Excess penetration may result in short circuits that could lead to wire over
heating.
CAUTION
!
Step ( 4 )
It is recommended that the switch be installed on the left handlebar.
Step ( 5 )
Once the switch is mounted, route the jacketed green and black leads back to where
the solenoid is mounted. Splice the red lead into wire that energizes with ignition
switch on and de-energizes with ignition off.
WIRING INSTALLATION
Step ( 1 )
Connect the YELLOW 6 ga. wire to the #1 “+” positive terminal on the motor and connect
the BLUE 6 ga. wire to #2 “-” negative terminal to the motor. (see Fig. 6)
Route the opposite ends of the YELLOW 6 ga. and the BLUE 6 ga. wires back to the
solenoid. On the top of the solenoid, connect the YELLOW 6 ga. wire to terminal A “+”
positive. Also, on top of the solenoid connect the BLUE 6 ga. wire to terminal B “-”
negative. (see Fig. 3)
FENIX 4500WR-Parts list
No.
Description Qty
Motor Assembly
"Hexagon socket cap screws M5*20"
Drum barrel
X-ring
Coupling I
"Rectangular spring"
Coupling
Spring
φ
4.8*18*0.8
Hexagonal drive shaft
Welded drum
Tie bar
Gear box cap
O ring
anti-wear gasket
Ⅲ
3rd stage planetary gear assembly
2nd stage gear ring
2nd stage planetary gear assembly
1st stage planetary gear assembly
1st stage sun gear
Deep groove ball bearing
Gear box
hexagon socket head cap screws M5*25
Cross recessed countersunk head tapping screws ST3.5*12
"Clutch cam"
Clutch lever
O shape sealing ring
Φ
4.5*
Φ
1.5
Clutch soulplate
Clutch spring
Clutch handle
Clutch spring
φ
5/flat washer
Cross recess pan head screw M5*10
Elastic cylindrical pin
Square nut
1
3
2
2
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
3
1
1
1
1
1
1
4
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Motor Assembly
Drum Assembly
Gearbox
Assembly
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