Page 8
!
WARNING
!
Before testing winch operation, be sure to reel off approximately
two feet of rope.
TEST DRIVE
1. Double check that all wiring is correct and that there are no exposed terminals that
can short to the vehicle frame.
2. Turn the ignition key to the ON position. Check winch for
REMOTE SOCKET MOUNTING - optional
1. Determine the mounting location for the remote socket.
2. Drill three holes using the included dimensions as a guide.
3. Once the remote socket is mounted, route the jacketed green and black leads back
to where the solenoid is mounted. Splice the red lead to a key controlled electrical
wire on the ATV.
Fig
. 7 - Socket Assembly mounts
from the outside, inward.
THE COMPLETE KIT
Winch
Solenoid
Rocker
Switch
Hand held
Fig
. 8
Assembly
Socket
Drum Assembly
Gearbox
Assembly
Motor Assembly
No.
Description
Qty
Motor Assembly
FENIX 3500SR-Parts list
"Hexagon socket cap screws M5*20"
Drum barrel
X-ring
Coupling I
"Rectangular spring"
Coupling
Spring
φ
4.8*18*0.8
Hexagonal drive shaft
Welded drum
Tie bar
Gear box cap
O ring
anti-wear gasket
Ⅲ
3rd stage planetary gear assembly
2nd stage gear ring
2nd stage planetary gear assembly
1st stage planetary gear assembly
1st stage sun gear
Deep groove ball bearing
Gear box
hexagon socket head cap screws M5*25
Cross recessed countersunk head tapping screws ST3.5*12
"Clutch cam"
Clutch lever
O shape sealing ring
Φ
4.5*
Φ
1.5
Clutch soulplate
Clutch spring
Clutch handle
Clutch spring
φ
5/flat washer
Cross recess pan head screw M5*10
Elastic cylindrical pin
Square nut
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1
3
2
2
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
3
1
1
1
3
1
1
1
1
1
1
4
4
Page 33
Summary of Contents for FENIX 25
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