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Novanta SYNRAD Pulstar p100, User Manual

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Novanta SYNRAD Pulstar p100 User Manual Download Page 12

GUIDELINES & CONTENT 

PAGE 

|

 7 

Reference the drawings in the technical references section of this manual and the Quick Start 

Guide Series at Novanta.com for re-packaging p100/150 laser. 

•

 

See the drawings located on our website Novanta.com, or in the technical reference chapter in 

this operation manual mounting sections in the p100/150 Quick Start Guide located on our 

website. When mounting the laser, use only one metric or SAE fastener per mounting tab on the 

baseplate. Do not use any type of jackscrew arrangement as this will twist the baseplate and may 

distort the tube 

 

p100/150 nomenclature/features  

 

 

 

 

Summary of Contents for SYNRAD Pulstar p100

Page 1: ...ENGINEERED BY SYNRAD p100 150 Lasers User Manual...

Page 2: ...menclature Model numbers 11 Nomenclature Continued 12 Laser Safety 13 General Hazards 13 General Hazards Continued 14 General Hazards Continued 15 Other Hazards 15 Disposal 16 Thorium Safety 16 Additi...

Page 3: ...unctions 58 Figure 3 25 p150 outline and mounting optional feet Synrad Part 250 20440 01 67 Maintenance and Troubleshooting 68 Disabling the p100 p150 laser 68 Daily inspections 69 Storage Shipping 69...

Page 4: ...ity specifications 37 Figure 3 3 PWM command signal wave form 39 Figure 3 4 Typical power curve 40 Figure 3 5 p100 pulse profile 37 5 duty cycle at 625 Hz 40 Figure 3 6 p150 pulse profile 37 5 duty cy...

Page 5: ...al specifications 59 Figure 3 21 p100 150 outline mounting drawings pg 1 of 2 61 Figure 3 22 p100 outline and mounting drawings pg 2 of 2 64 Figure 3 23 p100 150 packaging instructions 65 Figure 3 24...

Page 6: ...e retinal and corneal burns burns on the skin and may pose a fire risk To avoid injury and reduce risk of fire please follow the control measures and safety guidelines provided by the laser s manufact...

Page 7: ...our worldwide offices between 9 AM and 5 PM local time Americas Asia Pacific Novanta Headquarters Bedford USA Phone 1 781 266 5700 Email photonics novanta com Europe Middle East Africa Novanta Europe...

Page 8: ...tact NOVANTA or the optics manufacturer for handling instructions If you operate your laser in dirty or dusty environments contact NOVANTA about the risks of doing so and precautions you can take to i...

Page 9: ...arts are sent to you then you are required to send the failed parts back to NOVANTA for evaluation unless otherwise instructed If your p100 150 laser fails within the first 45 days after shipment NOVA...

Page 10: ...son between you and our Applications Lab in processing material samples per your specifications To speak to the Regional Sales Manager in your area call NOVANTA at 1 800 796 7231 Customer Service For...

Page 11: ...photonics novanta com China Novanta Sales Service Office Shenzhen China Phone 86 755 8280 5395 Email photonics china novanta com Novanta Sales Service Office Suzhou China Phone 86 512 6283 7080 Email...

Page 12: ...cated on our website Novanta com or in the technical reference chapter in this operation manual mounting sections in the p100 150 Quick Start Guide located on our website When mounting the laser use o...

Page 13: ...uses protects the p100 150 internal circuitry Final Test Report not shown p100 Contains data collected during the laser s final pre shipment test Contents Description p150 Laser Customer Communication...

Page 14: ...Power Cable Set not shown 1 Mounting Bolts not shown 3 Gas Purge Kit 1 Cooling Kit 1 Spare Fuses not shown 2 Final Test Report not shown 1 Table 1 2 p150 ship kit contents Shipping Box Contents Qty p...

Page 15: ...CONTENTS DESCRIPTION CONTINUED PAGE 10 Figure 1 1 p100 150 laser ship kit contents NOVANTA CO2 Laser Web Guide Quick Start Plug Cooling Tubing Cooling Kit Gas Purging Kit...

Page 16: ...n overdrives the laser gas resulting in substantially higher peak power 600W typical than our ti Series CW laser even though the average power output of these two lasers is almost the same Like our in...

Page 17: ...NOMENCLATURE CONTINUED PAGE 12 Nomenclature Continued Figure 1 2 Anatomy of a model number...

Page 18: ...ic warnings and cautions not appearing in this section are found throughout the manual Warning Serious Personal Injury This Class 4 CO2 laser product emits invisible infrared laser radiation in the 9...

Page 19: ...exposed laser beam Eye wear protects against scattered energy but is not intended to protect against direct viewing of the beam never look directly into the laser output aperture or view scattered la...

Page 20: ...ys wear safety glasses or protective goggles with side shields to reduce the risk of damage to the eyes when operating the laser Other Hazards The following hazards are typical for this product family...

Page 21: ...tributing components or devices that contain lenses and optics manufactured by other companies as if it were manufactured by II VI Infrared is not in compliance with USNRC distribution requirements U...

Page 22: ...afety Standards for End Users 3 References and Sources and 4 Assistance with Requirements In addition the Occupational Safety and Health Administration OSHA provides an online Technical Manual located...

Page 23: ...ADDITIONAL LASER SAFETY INFORMATION PAGE 18 p100 label locations...

Page 24: ...ADDITIONAL LASER SAFETY INFORMATION PAGE 19 p150 label locations...

Page 25: ...entific and medical ISM equipment The specific provisions to which systems containing p100 150 lasers must comply are identified and described in the following paragraphs Note that compliance to CDRH...

Page 26: ...hority to regulate equipment that emits electromagnetic radiation in the radio frequency spectrum The purpose of the Communication Act is to prevent harmful electromagnetic interference EMI from affec...

Page 27: ...ssing systems As supplied by NOVANTA these lasers do not meet the requirements of EN 60825 1 without additional safeguards European Union Directives state that OEM laser products which are sold to oth...

Page 28: ...ndicator Yellow Indicates that laser has power applied and is capable of lasing Yes Yes Yes Laser Indicator Rear panel indicator Red Indicates that p100 150 is actively lasing Lase LED illuminates whe...

Page 29: ...e Standards to obtain the CE mark To aid this compliance process NOVANTA testing program has demonstrated that p100 150 lasers comply with the relevant requirements of 2014 30 EU the Electromagnetic C...

Page 30: ...ELECTROMAGNETIC INTERFERENCE STANDARDS PAGE 25 Figure 2 1 p100 Declaration Document...

Page 31: ...ELECTROMAGNETIC INTERFERENCE STANDARDS PAGE 26 Figure 2 2 p150 Declaration Document...

Page 32: ...0 outline and mounting drawings illustrates laser package outline and mounting dimensions for p100 150 lasers p100 150 packaging instructions illustrates how to package p100 150 lasers for shipment Im...

Page 33: ...ation with a maximum duty cycle of 37 5 provides high intensity short duration pulses that are excellent for minimizing the Heat Affected Zone HAZ on many materials Figure 3 1 Hybrid waveguide unstabl...

Page 34: ...cal elements are fastened to the tube s exterior and are exposed to its interior through holes in the end caps O rings are sandwiched between optical elements and the end cap to form a gas seal and to...

Page 35: ...near polarization aligned with the cut direction however in most applications where two axes of cut are required linearly polarized light can lead to differences in cut quality depending on the orient...

Page 36: ...in conjunction with a quarter wave phase retarder The isolator has to be oriented in a very specific rotational orientation relative to the linear polarization Failure to do so will eliminate the prot...

Page 37: ...shortened lifetime When the laser application requires air as an assist gas use only breathing quality air available in cylinders from a welding supply company Compressed shop air contains minute par...

Page 38: ...in a coolant pH level above 7 0 We recommend the installation of a filter on the chiller s return line especially in areas where water hardness is a problem Coolant temperature Set a chiller temperatu...

Page 39: ...FOCUSING OPTICS PAGE 34 Table 3 1a Dew point temperatures in Fahrenheit Dew Point Table F...

Page 40: ...ius C values are shown in parentheses that corresponds to the air temperature in the area where your laser is operating Follow this row across until you reach a column matching the relative humidity i...

Page 41: ...ow when the laser is shut down Increase coolant flow by an additional 1 0 GPM Do not exceed a coolant pressure of 60 PSI 4 1 bar Table 3 2 Gas purge specifications Pure Gas Specification Nitrogen High...

Page 42: ...exceeded pose a risk of potential damage to the laser Additionally laser operation is interrupted in response to the following conditions 1 the shutter is closed 2 the Shutter Open Request input sign...

Page 43: ...ty cycle of p100 150 s RF amplifiers which in turn control the time averaged RF power applied to the laser The per centage of optical output increases as duty cycle increases at a constant PWM frequen...

Page 44: ...econd command signal parameter PWM duty cycle is the percentage of the period that the Command signal is high For example if the Command signal s amplitude at 5 kHz is high for 75 s and low for 125 s...

Page 45: ...wn in the figure below Figure 3 4 Typical power curve Figure 3 5 p100 pulse profile 37 5 duty cycle at 625 Hz The figure above and below illustrates the p100 150 laser delivering full peak power appro...

Page 46: ...OPERATION MODES PAGE 41 Figure 3 6 p150 pulse profile 37 5 duty cycle at 10 kHz...

Page 47: ...DC 0 8 VDC Laser On 3 5 VDC 3 mA 5 0 VDC 6 7 VDC 10 mA continuous Frequency Range 0 Hz DC 5 kHz 100 kHz p100 200 kHz p150 Topical Duty Cycle 1 37 5 Warning Serious Personal Injury Always use shielded...

Page 48: ...lengthened PWM pulse may affect mark quality While this situation can occur when using PWM Command signal frequencies of 5 kHz and less it is important to note that it isn t the Command signal frequen...

Page 49: ...USER I O CONNECTION SUMMARY PAGE 44 Figure 3 9 User I O connector pinouts...

Page 50: ...tion provides 24 VDC for driving external inputs or outputs The 24 VDC Auxiliary Power output can source up to 0 5 A and is protected by a 0 5 A self resetting fuse The return ground path must be thro...

Page 51: ...A self resetting fuse Pin 14 Shutter Open output This bi directional switched output is internally connected to Pin 13 Output Common when Remote Interlock and Shutter Open Request signals are present...

Page 52: ...l of lasers Remote Interlock Shutter Open Request and Remote Reset Start Request inputs are opto isolated and bi directional allowing for positive or negative polarity signal inputs These three signal...

Page 53: ...tter automatically closes to block the beam path the RDY LED turns Off the SHT LED turns Off regardless of the state of the Shutter Open Request input and all DC power is removed from the RF boards Pi...

Page 54: ...o enable lasing for initial testing and troubleshooting purposes Figure 3 11 Quick Start Plug wiring diagram Warning Serious Personal Injury The use of the Quick Start Plug bypasses the laser s safety...

Page 55: ...conds Remote Reset Start Request Bi directional opto isolator LED forward voltage drops Vf 1 15 VDC Remote Interlock Off state Vmax 1 0 VDC Shutter Open Request On state Vmin 5 0 VDC 7 mA on state con...

Page 56: ...specifications Pin 8 Laser Ready This bi directional switched output is internally connected to Pin 13 Output Common when the laser is enabled RDY indicator on indicating that lasing will occur when...

Page 57: ...t internal schematic and the table below provides p100 150 output circuit specifications Figure 3 13 Output equivalent schematic Table 3 9 Output circuit specifications Output Device Specifications Bi...

Page 58: ...e circuit Note that Pin 4 5 VDC Auxiliary Power could have been used instead depending on circuit voltage requirements Figure 3 14 Customer supplied interlock The figure below shows another variation...

Page 59: ...le when only one input is used Figure 3 16 PLC driven interlock signal When multiple PLC outputs are used connect inputs to the PLC as shown in the figure below By supplying voltage VDC to Pin 11 Inpu...

Page 60: ...24 VDC Auxiliary Power output Remember to size current limiting resistor R1 so that the current draw does not exceed 50 mA Figure 3 18 output driving warning lamp The figure below illustrates a method...

Page 61: ...les fit the laser s M6 studs while terminals on the power supply ends are sized to fit M6 0 25 bolts When using a power supply other than the PS 48 4000 you can fabricate your own DC voltage sense cab...

Page 62: ...state status indicators provide users with a quick visual indication of the laser s operational status All power to the laser s RF board is removed when the RDY indicator is Off Laser Ready output op...

Page 63: ...delay occurs before lasing is enabled The Laser Ready output closes when the laser is enabled RDY LED illuminated yellow indicating that lasing is possible The output is open RDY LED off when lasing...

Page 64: ...ltage is reapplied to Pin 3 Your control system can monitor the laser s remote interlock status on the User I O connector by connecting your system s input to Pin 15 Interlock Open and Pin 13 Output C...

Page 65: ...18 PSI 1 5 GPM 32 PSI 2 0 GPM 124 kPa 5 7 LPM 221 kPa 7 6 LPM Coolant Temperature4 18 22 C Coolant Temperature Stability 1 0 C Coolant Water Physical Specifications Length 23 2 in 590mm Width 5 2 in 1...

Page 66: ...icity3 Ellipticity far field3 1 2 Polarization Linear vertical Rise and Fall Time1 40 s Rise 100 s Fall Input Specifications Power Supply Input Voltage Current maximum 48 VDC 40 A Peak Current Amps 75...

Page 67: ...cations subject to change without notice Measurements performed at 5 kHz 37 5 duty cycle unless otherwise noted 1 Measured at 1kHz 10 Duty Cycle 2 Power level guaranteed for 24 months from date of shi...

Page 68: ...REMOTE INTERLOCK FUNCTIONS PAGE 63 Figure 3 21 p100 150 outline mounting drawings pg 1 of 2...

Page 69: ...REMOTE INTERLOCK FUNCTIONS PAGE 64 Figure 3 22 p100 outline and mounting drawings pg 2 of 2 Optional feet Synrad Part 250 20440 01...

Page 70: ...REMOTE INTERLOCK FUNCTIONS PAGE 65 Figure 3 23 p100 150 packaging instructions...

Page 71: ...REMOTE INTERLOCK FUNCTIONS PAGE 66 Figure 3 24 p150 outline and mounting...

Page 72: ...FIGURE 3 25 P150 OUTLINE AND MOUNTING OPTIONAL FEET SYNRAD PART 250 20440 01 PAGE 67 Figure 3 25 p150 outline and mounting optional feet Synrad Part 250 20440 01...

Page 73: ...ections Storage shipping Cleaning optical components Disabling the p100 p150 laser Before performing any maintenance on your p100 150 laser be sure to completely disable the laser by disconnecting the...

Page 74: ...anufacturer s instructions Visually inspect the exterior housing of the laser to ensure that all warning labels are present Refer to the Laser Safety chapter for p100 150 label types and locations Sto...

Page 75: ...Cleaning guidelines Wear latex gloves or finger cots powder free to prevent contamination of optical sur faces by dirt and skin oils Never handle optics with tools always use gloved hands or fingers...

Page 76: ...power to the laser You must verify that the laser is OFF in a zero energy state before continuing with the optical inspection 2 Visually inspect all optical surfaces in the beam path for contaminants...

Page 77: ...am Status LEDs Laser fault indications The Troubleshooting section is designed to help isolate problems to the module level only Problems on circuit boards or the laser tube are outside the scope of t...

Page 78: ...OPERATIONAL FLOW CHART PAGE 73 Operational flow chart Figure 4 1 p100 150 operational flowchart...

Page 79: ...STATUS LEDS PAGE 74 Status LEDs Table 4 2 p100 p150 Input output LED Status Signals...

Page 80: ...th respect to Pin 11 and Input Common on the User I O Connector please refer to User I O connections in the Technical Reference chapter for details For systems not using interlocks wire a male DB 15 c...

Page 81: ...perature is above 28 C 82 F or there is inadequate coolant flow through the laser Check that your chiller is maintaining a water temperature between 18 C 28 C 64 F 82 F at a flow rate of 7 57 liters p...

Page 82: ...problem and ensure 48 VDC is measured at the laser s DC power terminals Next cycle DC power off and then on again When the RDY LED illuminates the Laser Ready output Closes and lasing is enabled afte...

Page 83: ...diately at the commanded PWM parameters without cycling DC power If the No Strike condition persists contact NOVANTA or a NOVANTA Authorized Distributor Frequency Limit Fault Possible Causes The 100 k...

Page 84: ...oil and other contaminants that will damage optical surfaces it must be carefully filtered and dried before use as a purge or assist gas Refer to the purge gas specifications in the Introduction chapt...

Page 85: ...ation 5 30 34 76 77 78 80 81 89 single phase operation 52 65 CDRH 22 Class IV safety features 25 Code of Federal Regulations CFR 22 23 Collimator 35 Command signal 43 51 base frequency 43 duty cycle 4...

Page 86: ...77 storage shipping 78 MSDS 79 O Occupational Safety and Health Administration OSHA 19 Output circuit equivalent schematic 60 specifications 60 O Output Common 41 42 59 64 67 pin description 54 59 Ou...

Page 87: ...ications 8 Shutter Open pin description 54 59 Shutter Open request pin description 54 Shutter Open Request 57 Shutter Open Request signal specifications 58 Specifications assist gas purity 31 40 44 St...

Page 88: ...This page is left blank intentionally...

Page 89: ...Engineered by Synrad part of Novanta Novanta Headquarters Bedford USA Phone 1 781 266 5700 Email photonics novanta com Revision X August 2022 2022 Novanta Corporation All rights reserved...

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