NOVAKON CD-100 Operator'S Manual Download Page 1 | Manualshive

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Novakon Systems Ltd

CD-100

COMPUTER DRIVER

OPERATOR’S MANUAL

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Summary of Contents for CD-100

Page 1: ...Novakon Systems Ltd CD 100 COMPUTER DRIVER OPERATOR S MANUAL ...

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Page 3: ...iver changes are possible due to continuous design and development efforts Remember safety comes above all else Carefully read follow and understand the safety information outline in Chapter 3 of this manual and always let common sense be your guide 1 3 Suggestions or Comments We are interested in any suggestions you might have to improve our products and services Feel free to contact us with your...

Page 4: ...s Ltd for questions service accessories or replacement parts Model Number ________________________________________ Serial Number ________________________________________ Purchase Date _________________________________________ Delivery Date _________________________________________ We look forward to a long working relationship with you and thank you for putting your trust in Novakon Systems Ltd ...

Page 5: ...ds upon the conditions under which it operates and the care it receives Application of this machine may be in dusty and dirty environment which can cause what appears to be premature wear Such wear when caused by dirt dust cleaning grit or any abrasive material is not covered under warranty 3 Machine Installations Improper installation of the machine or computer driver can prevent starting causes ...

Page 6: ... purchase In the event that it is not provided the date at the time of warranty will be determined by the purchase date and will be used to determine the warranty period In no event shall Novakon Systems Ltd be liable for indirect incidental or consequential damages from the sale or use of the product This disclaimer applies to both during and after the terms of this warranty ...

Page 7: ...inutes to allow the capacitor to discharge fully before touching any components of the driver Make sure all cables are fitted before the power is switched ON If any components are to be removed first power down and turn off the computer switch and unplug the controller Check all electrical cables for damage to prevent electrical shock When you disconnect a cable pull on the connector or its strain...

Page 8: ...l error and loss of precision in your operation 4 2 Power Requirements The power cord plug that is supplied with your CD 100 Computer Driver has a capability for both 110 voltages and 220 voltages Refer to Table 4 1 for the power requirement of your Computer Driver Voltage HV Power Computer Power 110 10 amps 5 amps 220 5 amps 2 5 amps Table 4 1 Power Requirement 4 3 Stand Requirements Your work st...

Page 9: ...een the computer parallel port and the driver card input Secure the screws to hold the connectors in place Step 5 Connect the stepper motor cable between the driver card stepper motor power and the CNC machine Step 6 Connect the Limit Switch Spindle Control cable between the driver card Limit Switch Spindle Control and the CNC Machine Step 7 Plug in the CNC machine power cord If you have the NM200...

Page 10: ...e ready to install your control system If you purchased a Mach 3 system or PC Ready System please refer to the documentation sent with your controller If you have purchased the base machine we have supplied you with a set of plugs that match the sockets on the junction box of the bed mill You will be able to use these to wire your control system of choice to your bed mill Please refer to the insta...

Page 11: ...it switch spindle control 2 Video card output 3 Computer reset 4 Parallel port 5 Computer switch 6 Computer plug 7 High voltage plug 8 High voltage switch 9 Computer start 10 Driver card input 11 Stepper motor power 12 Model Serial Numbers 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 12: ... the power of the popular Mach3 software Add one of our high performances Bob CAD CAM software packages and you will have all the capability you need in one complete and compact unit You can now plug our professional controller into any of our mills your home projects or any other stepper motor controlled machine without making tedious adjustments It also features special circuitry that identifies...

Page 13: ...ts Maximum Output Voltage 38 75 Volts Selectable Output Stepper Drive 4 axes 7 Amps 75 Volts Maximum Output Spindle Control 0 10 Volts DC Variable 4th Axis Control User Definable Computer Full System Intel Core 2 Dual Processor 2 GHz 2MB Cache 800 MHz MB 1 GB RAM 450 Watt Power Supply 512 MB Graphics Card 80 GB SATA II Hard Drive Windows XP Operating System Mach3 Control Software http www machsupp...

Page 14: ... to driver card input Motor Driver Cable To be connected in the driver card and the CNC machine Spindle Limit Switch Control cable To be connected in the driver card and the CNC machine Mach3 Control Software Version 3 of the PC based CNC control software which is preloaded in your computer Drivers and Manuals for your motherboard video card RAM and hard drive Microsoft XP Operating System It is p...

Page 15: ... with various parts and diagrams of CD 100 Computer Driver The photograph in this section shows the interior part the computer controller driver Figure 5 Interior View of Controller 1 Computer Interface 2 Controller Driver Card Assembly 3 Mother Board 4 Transformer 5 Power Supply Regulator 1 2 4 5 3 ...

Page 16: ...6 2 Controller Driver Figure 6 2 Controller Driver 1 C11G Break out Board 2 Gecko Drivers 3 Fuses Figure 6 3A X Y Axis Figure 6 3B Z Axis 4th Axis 1 2 3 X Axis Y Axis 4th Axis Z Axis ...

Page 17: ...6 3 UNI Mate Connectors Figure 6 3 Rear View of UNI Mate Connectors 1 DB15 Connectors 2 UNI Mate J3 3 DB15 Connector 1 2 3 ...

Page 18: ...epper motor A Black DB25 J1 11 Driver Z pin 5 Z axis stepper motor B Black DB25 J1 12 Driver Z pin6 Z axis stepper motor B Open Open Open Open Black DB25 J1 14 Driver A pin 3 A axis stepper motor A Black DB25 J1 15 Driver A pin 4 A axis stepper motor A Black DB25 J1 16 Driver A pin 5 A axis stepper motor B Black DB25 J1 17 Driver A pin 6 A axis stepper motor B Yellow DB25 J1 18 Driver X pin 11 Dri...

Page 19: ...n Function Blue Molex J3 1 Board AC relay Coolant Pump Blue Molex J3 2 Board AC relay Coolant Pump Green Molex J4 1 Terminal Board Driver ground Green Terminal Board Driver X pin 1 Driver Ground Green Terminal Board Driver Y pin 1 Driver ground Green Terminal Board Driver Z pin 1 Driver ground Green Terminal Board Driver A pin1 Driver ground Blue Fuse holder 1 Driver X pin 2 X Axis power Blue Fuse...

Page 20: ...White Breakout board 6 Driver Z pin 9 Z step clock White Breakout board 7 Driver Z pin 8 Z direction clock White Breakout Board 8 Driver A pin 9 A step clock White Breakout Board 14 Driver A pin 8 A Direction clock Breakout Board 10 Breakout Board 5VDC Pull up Resistor 1KOhm Breakout board 11 Breakout Board 5VDC Pull up Resistor 1KOhm Breakout board 12 Breakout Board 5VDC Pull up Resistor 1KOhm Br...

Page 21: ...ed in your software you get 10 VDC out This adjustment is made to calibrate the VFD for maximum speed For configuring Mach3 follow these steps Go to config motor tuning spindle motor movement profile On steps per unit 1000 for velocity 1500 Under step pulse length use a number from 1 to 5 micro second This number is directly proportional to the final voltage you will get in the analog output Use t...

Page 22: ... X axis Blue High voltage bus Relay 1 pin 6 Group 2 Y axis Blue High voltage bus Relay 1 pin 7 Group 2 Z axis Blue Low voltage bus Relay 1 pin 8 Group 2 A axis Green UNI Mate P5 pin 1 PS board ground High voltage ground Red UNI Mate P5 pin 2 Relay 1 pin 9 X axis power Red UNI Mate P5 pin 3 Relay 1 pin 10 Y axis power Red UNI Mate P5 pin 4 Relay 1 pin 11 Z axis power Red UNI Mate P5 pin 5 Relay 1 p...

Page 23: ...fter last Step pulse Size 2 5 W 2 5 D 85 H Mounting pattern 4 6 32 screws 1 75 by 2 375 Weight 3 6 oz 100gm Quiescent Current 20 Ma or less drive disabled Short circuit trip current 10a 3uS response time Step frequency 0 to 333 kHz Step pulse 0 time 2uS min step on rising edge Temp 0 to 70 C Humidity 0 to 95 non condensing Power dissipation 1 to 13 W 0 to 7 amps Table 6 6 G203V Specifications 6 8 ...

Page 24: ...the set current value 1 second after the last step pulse is set The G203V also change to a special recirculation current mode to nearly eliminate motor heating This driver adjusts the motor for the smoothest possible low speed operation Set the motor speed to about revolutions per second and then turn the trim pot until a distinct null is noted in the motor s vibration This will result in the most...

Page 25: ...hort circuit on any motor output Momentarily activate the DISABLE input to reset During over temperature shutdown The LED automatically resets when the drive temperature drops 7 2 Break out Board Indicators C11G POWER LED the red power indicator is lit whenever the break out board has power supply voltage applied OUTPUT STATUS this LED indicates if the outputs are enabled Status LEDS on all inputs...

Page 26: ...17 and place the jumper on position 2 3 If you are not going to use this feature place the jumper in position 1 2 If you hardwire the EN pin and disable the safety charge pump your outputs will be enabled at all times Confirm at this time that the output LED is lit This indicates that the output signals are getting through ...

Page 27: ...used and COMMON interface Verify COMMON goes to your controller GND If the motor runs rough at low speed try adjusting the ADJUST trim pot setting Verify you are using the correct CURRENT SET resistor If you are using a round motor it won t be as good as a square motor If the YELLOW LED never lights you are not going fast enough to get full power from your motor If you don t need to go faster use ...

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