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10

Plasma Cutter 

Operating Instructions and Parts Manual

Plasma Cutter 

Plasma 275 

- The plasma cutter’s working air 

pressure range is 40-90psi. Notice: 

the internal pressure switch will shut 

off when the air pressure falls below 

50psi. The switch only works when 

the pressure rises to 50psi or above. 

- Every 4-8 hours, check the air filter 

on your air supply and remove 

excess moisture. Too much moisture 

in the cutter or torch may lead to 

operational trouble. 

- Always unplug the power supply 

before checking for and removing 

moisture. 

3. Safety Requirements 

- Never allow the torch to be aimed at 

any part of a body. 

- Make sure to wear protective 

glasses and gloves while operating. 

- Work only in well-ventilated areas. If 

necessary, use exhaust/ventilation 

fans to keep fumes or emissions 

away from the breathing zone. 

- Do not touch the work piece while 

cutting. 

- Do not cut a pipes, containers, or 

other materials that contain, or have 

ever contained, flammable or 

explosive materials. 

- Do not work underwater or in 

wet/moist environments. 

- Do not bend the torch cable sharply; 

this may damage the air hose. 

- Nobody other than the operator 

should be allowed to access the 

working area. 

- Always turn off the power supply 

prior to repairing or moving the 

machine. 

- Always turn off the power supply 

prior to repairing or installing any 

spare parts (e.g., torch, electrode, 

nozzle, ground clamp, etc.). 

- Never allow a person with a cardiac 

pacemaker close to the working area 

without the permission of a doctor. 

The magnetic field produced by 

plasma cutters during operation can 

disrupt pacemakers and similar 

devices. 

- Do not allow the ground cable to be 

pinched or damaged. If damaged, 

replace immediately. 

- Never clean the slag off the torch 

head by hitting it against a hard 

object. 

Summary of Contents for Plasma 275

Page 1: ...32497...

Page 2: ...ials and a pilot arc that makes cutting expanded metal possible This machine required single phase 120V 60Hz input power Specifications and Dimensions DESCRIPTION SPECIFICATION Power Supply 1ph 120V 6...

Page 3: ...ow the unit is on working mode Work Indicator Cutting Chart Handle Gas Pressure Cutting chart Display Gas Pressure Adjustor Connector for Cutting Torch Connector for Grounding Cable Connector for Torc...

Page 4: ...the power supply and the power switch on the back of the plasma cutter is in the ON position Gas Hose Connection The gas hose connection is on the back panel of the plasma cutter This connections requ...

Page 5: ...od ground Do not allow any body part to come in contact with the material being cut or to the ground or electrode from another plasma cutter or welder Do not cut if you are in an awkward position Alwa...

Page 6: ...ecessary use a ventilator respirator with air supply or remove the coating from the material in the area to be cut The fumes emitted from some metals when heated are extremely toxic Refer to the mater...

Page 7: ...plasma cut materials with bare hands Do not touch torch tip after cutting until it has had time to cool down Sparks Flying Debris Plasma cutting creates hot sparks that can cause injury Chipping slag...

Page 8: ...tion 25249 5 et seq Installation 1 Power requirement AC single phase 120V 60HZ fused with a 20amp time delayed fuse or circuit breaker is required DO NOT OPERATE THIS UNIT if the ACTUAL power source v...

Page 9: ...power source Consult a qualified electrician for proper installation of receptacle at the power source This cutter must be grounded while in use to protect the operator from electrical shock If you ar...

Page 10: ...pilot After the work piece is cut thorough move the torch along the cutting direction uniformly The cutting speed is determined by watching to see if the cutting goes all the way through If the speed...

Page 11: ...ssions away from the breathing zone Do not touch the work piece while cutting Do not cut a pipes containers or other materials that contain or have ever contained flammable or explosive materials Do n...

Page 12: ...r gas pressure valve is damaged 1 Examine and repair 2 Adjust or replace 3 Clean the block 4 Replace No Air gas check function 1 Air Gas valve is ruined 2 Air Gas circuit is blocked 3 Air Gas check sw...

Page 13: ...ltage range is 100V 130V The machine will stop working and indicator will come on if the input power voltage is not between 100V and 130V AC Please check the voltage with a volt meter 2 Please open th...

Page 14: ...13 Plasma Cutter Operating Instructions and Parts Manual Plasma Cutter Plasma 275 Main Circuit...

Page 15: ...0IIPH 2 2 05 08 019 2 Enclosure G20CUT40IIP 1 1 1 01 01 0226 3 Power cord holder 38 16 8 CUT40IIPH 3 8 2 05 17 020 4 Main Switch R210 1C2N BG1 WN 2 07 80 213 5 Gas valve connector G20CUT40 1 1 02 02 0...

Page 16: ...1 04 0247 19 Feet NULL 2 05 05 016 20 Main transformer G20CUT40P 8 4 1 1 04 01 0553 21 Load wire bunch G20CUT40IIP 8 1 1 1 1 05 09 0036 22 Front lower panel CUT40IIPH 13 1 1 1 02 01 1309 23 Arc contro...

Page 17: ...rm the operator of safety and general use of this model only For further information about welding safety refer to the following standards and comply with them where applicable ANSI Standard Z49 1 SAF...

Page 18: ...fice of Public Affairs Room N3647 200 Constitution Ave NW Washington DC 20210 www osha gov CSA Standard W117 2 Code for SAFETY IN WELDING AND CUTTING Obtainable from Canadian Standards Association 178...

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