NorthStar NSB12-170RT Applications Manual Download Page 3

NorthStar UPS Quick Start Guide

Unpacking the Batteries

When received, the batteries should be inspected. 

Make sure the batteries were not damaged during 

transport, and that all the proper accessories were 

included in the delivery. If problems arise, please 

initiate a claim immediately.

Note: * indicates where further information can be 

found in the NSB UPS Application Manual. Warnings 

and notifications can be found on the label (shown 

below) which appears on each product. Be aware and 

adhere to all warnings which appear on the product. 

15

BATTERY MUST

BE RECYCLED

Pb

Pb

Manufactured by:

NorthStar Battery Company

417 575 8000

MADE IN USA

DANGER

NON-SPILLABLE / NON-SERVICEABLE

Ensure reference materials are reviewed and made available to all operators 

including application manual, installation guide, and MSDS.  

Contains

: Lead, Sulfuric Acid (Electrolyte), Lead Compounds, Arsenic

Harmful if swallowed, inhaled, or in contact with skin.

Acid causes severe skin burns and eye damage.

May damage fertility or the unborn child if ingested or inhaled.

May cause harm to breast-fed children.

May cause cancer if ingested or inhaled.

Causes skin irritation, serious eye damage.

Contact with internal components may cause irritation or severe burns.

Causes damage to central nervous system, blood and kidneys through prolonged 

or repeated exposure if ingested or inhaled.

Irritating to eyes, respiratory system, and skin.

May form explosive air/gas mixture during charging.

Obtain special instructions before use.

Do not handle until all safety precautions have been read and understood.

Wash thoroughly after handling.

Do not eat drink or smoke when using this product.

Avoid contact during pregnancy/while nursing.

Wear protective gloves/protective clothing, eye protection/face protection.

Use only outdoors or in a well-ventilated area.

Avoid contact with internal acid.

Do not breathe dust/fume/gas/mist/vapors/spray.

IF SWALLOWED OR CONSUMED: rinse mouth. Do NOT induce vomiting. Call a

poison center/doctor if you feel unwell.

clothing and wash it before reuse. Rinse skin with water/shower.

IF INHALED: Remove person to fresh air and keep comfortable for breathing.

Immediately call a POISON CENTER or doctor/physician.

IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, 

if present and easy to do. Continue rinsing.

If exposed/concerned, or if you feel unwell seek medical attention/advice.

Store locked up, in a well-ventilated area, in accordance with local and

 

national regulation.

Dispose of contents/container in accordance with local and national regulation

Keep out of reach of children.

PROPOSITION 65 WARNING:

 Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Batteries also contain other

 

chemicals known to the State of California to cause cancer. Wash hands after handling.

WARNING:

ºC or incinerate. Not recommended for inverted use. 

Follow product charging instructions. 

ISO

9001

14001

IN

TE

RN

AT

IO

NA

L

 

CER

TIFICATIONS

Installation

1. 

Before proceeding with the installation of the 

battery, review or determine the arrangement of the 

batteries for the application.

2. 

Checking the voltage spread is vital before 

connecting the monoblocks in series. Refer to section 

10.2 for more information.

3. 

If installing multiple parallel strings, the cabling to 

each string should be the same size and approximate 

length resulting in the same resistance per string. 

*(Battery Connection to Load/Charger 10.12)

4. 

The cable size selected should consider allowable 

voltage drop of ≤ 0.5V 

*(Battery Connection to Load/Charger 10.12)

5.

 Carefully install batteries into position as 

determined. The battery should be oriented so that 

the negative (-) post of one battery is adjacent to the 

positive (+) post of the next adjacent battery.

6.

 Make sure the batteries are all evenly spaced 

approximately 10mm (3/8 inch) apart.

7. 

Check that all contact surfaces are clean, and then 

install the bloc or cell connectors and the terminal 

screws using the torque value printed on the battery 

label. 

*(Commissioning/Installation 10.9)

8.

 The insulation covers should be put back after all 

connections have been completed.                    

*( Commissioning/Installation 10.10)

Charging

8.

 It is highly recommended to give the batteries a 

refreshing charge prior to commissioning. A refreshing 

charge shall be performed with at least 2.35 V/cell at 

25°C (77°F) for at least 24 hours. Failure to observe 

these conditions may result in greatly reduced capacity 

and service life. 

*(Charge 10.14)

9.

 The optimum level for float charging the NSB UPS 

batteries is 2.27 volts/cell at 25°C (77°F). 

*(Charge 2.2)

 

a.

 

Example: 40 battery string = 544.8V

 

b.

 

Example: 32 battery string = 435.8V

10. 

If the ambient temperature increases above 

25°C (77°F), a thermal compensation of -2 mV/cell/°C 

is recommended. Conversely, if the temperature 

decreases below 25°C (77°F), the voltage should be 

increased by 2 mV/cell/°C. 

*(Charge 2.2)

11.

 Verify the battery string voltage matches the 

rectifier output voltage. 

*(Maintenance 11.3)

12.

 If a voltage difference is identified due to a voltage 

drop in the cables, then the rectifier must be adjusted 

until the battery string voltage is within battery 

specification.

www.northstarbattery.com

Form:  SES-541-01711

Issued:  12-08-16

ECO-101191

Summary of Contents for NSB12-170RT

Page 1: ...Form SES 541 01711 Issued 12 08 16 ECO 101191 ...

Page 2: ...ion 4 2 Charge 5 3 Discharge 6 4 Useful Life 6 5 Technical Specifications 7 6 Battery Safety 7 7 Determining Battery Manufacturing Date 8 8 Handling 8 9 Storage 9 10 Commissioning Installation 12 11 Maintenance 13 12 Warranty Information 13 13 Contact Information Form SES 541 01711 Issued 12 08 16 ECO 101191 ...

Page 3: ...l and national regulation Keep out of reach of children PROPOSITION 65 WARNING Battery posts terminals andrelated accessories contain lead and lead compounds chemicals known to the State of Californiato cause cancer and reproductive harm Batteries also contain other chemicals known to the State of California to cause cancer Wash hands after handling WARNING ºC or incinerate Notrecommended for inve...

Page 4: ...B UPS batteries is displayed in the following graph A fully charged NSB UPS battery will measure approximately 13 0 V 2 2 Thermal Compensation The optimum level for float charging the NSB UPS batteries is 2 27 volts cell at 25 C 77 F If the battery temperature increases above this level a thermal compensation of 2 mV cell C is recommended Conversely if the temperature decreases below 25 C the volt...

Page 5: ...ple Current Unacceptable levels or ripple current from the charger or the load can have a major impact on battery internal heat generation cause permanent damage and reduce service life It is recommended to limit the continous ripple current to a maximum of 5 amperes per 100 Ah rated battery capacity 3 Discharge 3 1 Storage and Self Discharge During storage lead acid batteries will gradually self ...

Page 6: ...nternal resistance which in turn decreases the available power This behaviour is more obvious for higher rate UPS duty than during the lower rate telecom applications The rate of grid corrosion increases with increasing temperatureand asaresult thetemperatureofbatteries has a large affect on their float life For each increase of 10 C float life will decrease by a half For example if the temperatur...

Page 7: ...ny fluid found outside the batteries should be regarded as acid Clean all acid splash in eyes or on skin with plenty of clean water Then seek medical help Acid on clothing is to be washed with water Risk of explosion or fire Avoid any short circuit Metallic parts under voltage on the battery do not place tools or items on top of the battery Batteries are supplied in a fully charged state and must ...

Page 8: ...se during transportation can lead to an accidental short circuit between terminals or to damage of the batteries and electrolyte leakage 8 3 Don t Never drag a battery along the floor Doing so could cause damage to the battery case leading to leakage of electrolyte and damage to equipment Never install a battery that has been dropped A dropped battery could have internal damage causing premature f...

Page 9: ...ufacturers instructions 10 4 Temperature Avoid placing the battery in areas of high temperature or in direct sunlight The battery will give the best performance and service life when working at a temperature between 68 F 20 C and 77 F 25 C The usual operating temperature is between 4 F 20 C and 113 F 45 C Operating limits have been tested between 40 F 40 C and 158 F 70 C 10 5 Ventilation Under nor...

Page 10: ...f cell groups Finally connect the battery terminals The insulation covers should be put back after all connections have been completed See the following figures Insulation Cover 10 11 Front Terminal Adapter NSB UPS batteries may be ordered with optional front terminal adapters if front terminal access is required in the installation 19 Battery w Front Terminal Adapter 23 Battery w Front Terminal A...

Page 11: ...quired from the battery in watts cell Each lead acid VRLA battery has six 6 2V cells connected in series to make a 12V battery The watts cell can be calculated using the formula below Watts cell KWb x 1000 watts KW DC Link Voltage 2V per cell For example on a 480V UPS Watts cell 820 5KWb x 1000 Watts KW 480V 2v cell 3419 watts cell Step 3 Determine the watts 2V cell available from battery To deter...

Page 12: ...tenance The following checks should be completed quarterly If installed review all battery monitoring BMS data Assure the battery room is clean free of debris and well lighted Assure that all facility safety equipment is available and functional Measure and record the air temperature within the battery room Immediatelyrecordthebatteryor shelftemperature when the cabinet doors are opened Withtherma...

Page 13: ...t provided by NorthStar needs to be filled in for each installation and returned by e mail to the following address quality northstarbattery com 13 Contact Information For detailed technical specifications please refer to the Product Data Sheets provided at www northstarbattery com or contact one of the following NorthStar Americas NorthStar Battery Company LLC 4000 Continental Way Springfield MO ...

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