NorthStar 459392 Page 3 Owner'S Manual Download | Manualshive

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Check Drive Belt for Tension and Alignment....................................................................................................................... 19

Inspect & Clean Spark Arrestor (if Equipped) ..................................................................................................................... 20

Keep Compressor Clean ..................................................................................................................................................... 20

TROUBLESHOOTING ................................................................................................................................................ 21

PARTS EXPLOSION- MODEL #459392 REV B.4 ...................................................................................................... 22

PUMP EXPLOSION .................................................................................................................................................... 23

PUMP PARTS LIST .................................................................................................................................................... 24

PUMP KITS ................................................................................................................................................................. 24

PNEUMATIC SCHEMATIC ......................................................................................................................................... 25

APPENDIX A: LUBRICANTS AND COMPATIBILITY ................................................................................................ 26

Alternate Lubricants. ........................................................................................................................................................... 26

LIMITED WARRANTY ................................................................................................................................................ 27

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Summary of Contents for 459392

Page 1: ... conditions or near water can cause electric shock Not for Breathing Air NorthStar compressors are NOT designed intended or approved for supplying breathing air No compressed air should be used for breathing unless air is treated in accordance with applicable standards Fire Explosion Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids or vapors in the vicin...

Page 2: ...ety Rules for Operation 13 Preparing for Operation 13 Check Add Oil to the Engine and Pump 13 Check and Fill Gasoline Tank 14 Inspect Fuel System Check for Leaks 14 Start Up Procedures 14 Air Hose and Tool Use 15 Attaching Air Hose and Tools 15 Using Compressor for Spraying 16 Moisture in Compressed Air 16 Shutdown Procedures 16 STORAGE 17 Between Use Storage 17 Drain air receiver tank 17 Choose a...

Page 3: ... Arrestor if Equipped 20 Keep Compressor Clean 20 TROUBLESHOOTING 21 PARTS EXPLOSION MODEL 459392 REV B 4 22 PUMP EXPLOSION 23 PUMP PARTS LIST 24 PUMP KITS 24 PNEUMATIC SCHEMATIC 25 APPENDIX A LUBRICANTS AND COMPATIBILITY 26 Alternate Lubricants 26 LIMITED WARRANTY 27 ...

Page 4: ...fety apparel during operation including safety glasses with side and top protection Ear protection is also recommended if working near any operating engine Adult control only Only trained adults should set up and operate the air compressor Do not let children operate Under The Influence Never operate or let anyone else operate the air compressor while fatigued or under the influence of alcohol dru...

Page 5: ...Capacity 20 gal ENGINE Engine Honda GX160 Engine Displacement cc 163 DIMENSIONS COMPONENTS Length 41 Width 22 Height 34 Weight 195 lbs SUPPLIES REQUIRED not included Engine Oil Refer to engine owner s manual Pump Oil shipped with oil but refills required SAE 30 non detergent pump oil 4043 Pump Oil Capacity 15 6 oz ...

Page 6: ...on and Pump Parts List for replacement part number 10 Air Compressor Pump Shipped with oil 11 Belt Guard Covers belt engine pulley and flywheel NEVER operate compressor without belt guard in place 12 Regulator Adjusts outlet pressure not to exceed pressure rating of attachment tool 13 Magnetic Oil Drain Removal allows for drainage of oil from pump Attracts metal particles that could cause damage t...

Page 7: ...uation which if not avoided will result in death or serious injury WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury CAUTION yellow without the safety alert symbol is used to address practices not re...

Page 8: ...afety label is missing or not legible order new labels from NorthStar Product Support at 1 800 270 0810 On Product Warning Labels Location Part numbers Description 1 788995 Air Compressor Instructions 2 788937 Poisonous Gas 3 788936 Burn Hazard Hot Muffler 4 788935 Fuel Fire Explosion Hazard 5 788924 Air Compressor Safety ...

Page 9: ...9 Safety Decals To order replacement safety labels call NorthStar Product Support at 1 800 270 0810 1 2 3 4 5 ...

Page 10: ...tion of this manual Components Figure 1 Fasteners Figure 2 Step 2 Assembly Attach tires and handle 1 Assemble tires on air compressor as shown Figure 3 Allow 1 16 movement between the hex nut and wheel Figure 4 Figure 3 Figure 4 2 Attach handle and rubber feet as shown Figure 5 Figure 5 x 3 Bolt Tire Hex Nut Air Compressor Handle Qty 1 Part 788188 Tires Qty 2 Part 788813 3 4 x 3 3 4 Bolt Qty 2 Par...

Page 11: ...familiar with its use Provide battery operated or battery back up type carbon monoxide alarms in any structure that is in close proximity to the running compressor Do not install in small enclosed areas without an ample circulation of supply air DANGER Carbon monoxide hazard Exhaust fumes from the engine contain carbon monoxide CO a poisonous gas you cannot see smell or taste The CO generated by t...

Page 12: ... compressed air and maximum pressure of this compressor Use a properly rated flexible connection between the tank and discharge piping WARNING Burst hazard Do not use plastic PVC pipe rubber hose copper or lead tin soldered joints anywhere in the compressed air system ...

Page 13: ...eration Make sure that any regular maintenance has been performed as prescribed in Maintenance Repair section Refer to the engine Owner s Manual for engine maintenance instructions Drain receiver tank of any moisture Inspect for oil leaks Check for any unusual noise vibration Ensure the area around compressor is free from rags tools debris and flammable or explosive materials Ensure belt guards an...

Page 14: ...s been off and allowed to cool for at least 2 minutes WARNING Hot engine hazard A running engine is hot enough to ignite fuel Never add fuel or remove gas cap if engine is running or still hot Let cool at least 2 minutes 2 Remove fuel cap 3 Add gas through the fill opening Do not overfill Allow at least of empty space below fill neck to allow for gas expansion 4 Replace fuel cap securely before st...

Page 15: ...for safety relief valves pressure switches or other pressure control related devices Over pressurization of the compressor could result and cause explosion WARNING NEVER over pressurize the receiver tank or air tools beyond nameplate capacity Do not operate the unit at pressures temperatures or rotational speeds in excess of manufacturer s recommendations Be sure all accessory equipment and system...

Page 16: ...un this water will be carried from the tank through the hose and out of the gun as droplets mixed with the spray material If this is not acceptable for your application an external air dryer must be added to the system Shutdown Procedures Normal Shutdown 1 Move the pressure switch lever to OFF and turn regulator knob counter clockwise to stop shut off air flow 2 Turn engine switch to OFF position ...

Page 17: ...ain moisture from tank by opening the drain valve located at the bottom of the tank Choose a storage location An appropriate storage location is Clean and dry Away from sources of heat open flames sparks or pilot lights even if gas tank is empty Residual gasoline could ignite Away from extreme high or low temperatures Long term storage preparation Prepare engine for long term storage if you will n...

Page 18: ...w it in the trash pour it on the ground or pour it down a drain No modifications Never modify or alter the compressor in any way Modifications can create serious safety hazards and will also void the warranty Inspect Safety Relief Valve This valve should be inspected on a weekly basis if used regularly or the first time it is being used after a prolonged period of storage The safety valve automati...

Page 19: ...e replaced Northern Tool recommends a tank inspection after every 2 years of service See Inspection of Unfired Pressure Vessels volumes 2 9 August 2001 Bill McStraw available on line at NTIS WARNING Air tank hazards Failure to replace a rusted air receiver tank could result in tank rupture or explosion which could cause substantial property damage severe personal injury or death Never modify or re...

Page 20: ...ce if damaged Keep Compressor Clean Do not allow air intakes to become blocked If dust or debris accumulates in the compressor clean the compressor with a damp cloth or soft bristle brush Note Do not spray compressor with a garden hose or pressure washer Water may enter the compressor and cause damage to the engine and pump IMPORTANT If a part needs replacement only use parts that meet the manufac...

Page 21: ...or ambient temperature Drain existing lubricant and refill with proper lubricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components leaky broken loose Inspect components Clean or replace as required J Loose flywheel or engine pulley excessive end play in engin...

Page 22: ...X160 1 24 35120 Safety Valve ASME 150 PSI 1 8 34723 5 8 Compression Sleeve 2 25 34699 Air Gauge Liquid Filled 1 9 34724 5 8 Compression Nut 2 26 2215 Rubber Feet 2 10 788396 Unloader Tube 1 27 779577 Tank Drain Valve 1 11 34937 Right Compression Fitting 1 28 788187 20 Gallon Tank 1 12 CD3203 Idle Bushing for Honda Engine 1 29 788999 NorthStar Decal Narrow 1 13 35126 Idle Solenoid Cable 1 30 789001...

Page 23: ...23 Pump Explosion Fig04497 ...

Page 24: ... pulley 1 N A 30 N A Plate washer 1 Kit 7 31 N A Hexagon bolt 1 Kit 7 32 N A Exhaust elbow 1 Kit 8 33 N A Exhaust three way pipe 1 Kit 8 34 789352 Exhaust tube set 1 N A 789524 Wing nut air filter 2 N A Kit 1 Cylinder Head Kit Part 789336 Ref Description Qty Kit Qty 1 Cylinder head 1 2 2 Allen bolt set 4 Kit 2 Gasket Seal Kit Part 789339 Ref Description Qty Kit Qty 5 Cylinder head gasket 2 1 7 Val...

Page 25: ...25 Pneumatic Schematic Pump Unloader Idle Down Regulator Safety Relief Valve ...

Page 26: ... Polypropylene Baked Phenolics Epoxy Modified Alkyds indicates trademark of DuPont Corporation Neoprene Natural Rubber SBR Rubber Acrylic Paint Lacquer Varnish Polystyrene PVC ABS Polycarbonite Cellulose Acetate Latex EPR Acrylics Phenoxy Polysulfones Styrene Acrylonitile San Butyl Alternate Lubricants You may use a petroleum based lubricant that is premium quality does not contain detergents cont...

Page 27: ... Determining whether a part is to be replaced or repaired is the sole decision of NorthStar NorthStar will not provide for replacement of complete products due to defective parts Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty Transportation costs to and from service center is the re...

Page 28: ...28 Assembled by Northern Tool Equipment Company Inc Burnsville MN 55306 NorthernTool com ...

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