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NorthStar 1571101, Owner'S Manual

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NorthStar 1571101 Owner'S Manual Download Page 30

30 

 

 Pump Assemblies  

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Ref# 

Part# 

Description 

Qty 

Model# 

1 

777837 

PLUG, 3/8" 

1 

1571107 

2 

30511 

PLUG, 1/2" 

1 

1571107 

3 

777639 

TEE, STREET 1/2" 

2 

1571107 

1 

1571108 / 09 

4 

803209 

THERMAL PROTECTOR, 1/2" 

1 

ALL 

5 

777834 

HOSE CLAMP, 1/4"

 

1 

ALL 

6 

777165 

CHEMICAL HOSE 

6" 

ALL 

7 

788420 

UNLOADER 

1 

ALL 

8 

777839 

3/8NPT X ½ HOSE BARB 

1 

ALL 

9 

777119 

HOSE CLAMP, 1/2" 

2 

ALL 

10 

2264 

BLACK BYPASS HOSE, 1/2" 

1.5 FT 

ALL 

11 

2294 

HOSE BARB 1/2" X 1/2" NPT 

1 

ALL 

Summary of Contents for 1571101

Page 1: ...at can cause burn injuries Detailed safety information about these hazards appears throughout this manual Equipment Protection Quick Facts Inspect Upon Delivery FIRST Inspect for missing or damaged components See Initial Set Up section for where to report missing or damaged parts Pump Pump is shipped with oil Check pump oil level before starting Remove shipping plug and install vented fill cap Wat...

Page 2: ...on 13 Extension Cord 14 OPERATION 15 Follow Safety Rules for Operation 15 Preparing for Operation 16 Check Add Oil to Pump 16 Connect Hoses Water Supply and Spray Nozzle 17 Prime the Water Supply 18 Set Up for Chemical Spray if desired 19 Start Up Procedures 20 Start the Motor to Power the Pump 20 Apply Cleaning Chemical if desired 20 Begin High Pressure Spray 20 Shutdown 21 STORAGE 22 Between Use...

Page 3: ...B 27 PARTS LIST REV B 28 PUMP ASSEMBLIES 30 PUMP EXPLODED VIEW CAT 5CP3120 3000 31 PUMP EXPLODED VIEW GP HTXS1812S 32 PUMP EXPLODED VIEW GP HTXS1813S 33 LIMITED WARRANTY 35 LIMITED WARRANTY CONTINUED 36 CALIFORNIA PROPOSITION 65 INFORMATION 38 ...

Page 4: ...ulated gloves and non slip protective footwear Cleaning chemicals may require the use of respiration mask refer to the chemical label for further instruction Adult Control only Only trained adults should set up and operate the pressure washer Do not let children operate the pressure washer Under the Influence Never operate or let anyone else operate the pressure washer while fatigued or under the ...

Page 5: ...0 11 4 Max Water Temp 180 F 82 C Max Water Temp 185 F 85 C MOTOR MOTOR Motor Horsepower 2 HP Motor Horsepower 6 2 HP Ampere 20A Ampere 30A Voltage 120V Voltage 230V DIMENSIONS COMPONENTS DIMENSIONS COMPONENTS Length 24 35 Length 24 35 Width 21 00 Width 21 00 Height 19 00 Height 19 00 Pump Model CAT 5CP Pump Model GP HTXS1813S Pump Oil Capacity 17 oz Pump Oil Capacity 14 oz Nozzle orifice Size 2 0 ...

Page 6: ...ides years of reliable use and powers the pump 7 Pump A device that moves fluid through a combination of suction and displacement 8 Spray Gun Always use two hands for safe operation 9 Chemical Strainer Must be fully submerged in cleaning chemical to draw fluid 10 Chemical Hose Submerge in cleaning solution 11 Pressure Hose Attach to gun and water outlet 12 Hose and Gun Bracket Attaches on another ...

Page 7: ...uation which if not avoided will result in death or serious injury WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury CAUTION yellow without the safety alert symbol is used to address practices not re...

Page 8: ...on If a safety label is missing or not legible order new labels from NorthStar Product Support at 1 800 270 0810 On Product Warning Labels Location Part Numbers Description 1 35189 Warning Rotating Equipment 2 803091 Start Up Shut Down Instructions 3 33555 Risk Warning 4 802940 Total Start Stop 5 NA Serial Number ...

Page 9: ...9 Safety Labeling Safety Decals To order replacement safety labels call NorthStar Product Support at 1 800 270 0810 1 3 2 4 5 ...

Page 10: ... this manual for a diagram of the pressure washer and its components For missing or damaged components contact Product Support at 1 800 270 0810 If complete fill out product serial number information See Limited Warranty section of this manual Any Questions Comments Problems or Parts Orders call NorthStar Product Support at 1 800 270 0810 ...

Page 11: ...11 Initial Set Up Hardware Bag ...

Page 12: ...ief nut on the bottom of the unit into the electrical housing 3 Use wires coming into control box and connect to existing wires using wire nuts included in control box for 1571107 1571108 only For 1571109 connect power supply directly to contactor lugs and grounding terminals Torque lugs on contactor to 40lb in 4 Clamp cord in strain relief nut thru the side of the control box by turning nut clock...

Page 13: ...inage and a nearby water supply 2 The pressure washer should be placed within garden hose distance of a continuous water supply Ensure that the pressure washer sits level and will not slide or shift during operation Airflow 1 Situate so there is adequate clearance around pressure washer to allow for airflow at least 7 feet from any non combustible wall or obstruction 2 Do not operate with a tarp b...

Page 14: ...I the appliance and any extension cord used should be connected only to a GFCl protected power source 1 Use only extension cords that have grounding type plugs and female cord connectors that accept the plug from the product 2 Use only extension cords that are intended for outdoor use These extension cords are identified on the packaging or on the cord by a marking Acceptable for use with outdoor ...

Page 15: ...nections Know how to stop the pressure washer and depressurize the system quickly if needed Instruct All Operators The pressure washer s owner must instruct all operators and potential renters in safe set up and operation Do not allow anyone to operate the pressure washer who has not read the Owner s Manual and been instructed on its safe use Adult Control only Only trained adults should set up an...

Page 16: ...if proper medical treatment is not administered immediately by a doctor who is familiar with injection injuries Wear Personal Protective Gear WARNING Wear personal protective gear to prevent Eye and skin injection injury from high pressure spray Eye injury from flying debris 1 Wear waterproof gloves ANSI Z87 1 compliant safety goggles face protection and protective clothing when operating the pres...

Page 17: ...g the diameter must be at least 3 4 4 Never use a reservoir tank as a water source Drawing water out of a tank may cause pump cavitation and damage to your pump This pressure washer is designed for a pressurized water source such as a city water faucet However the water source pressure must not exceed Model Max Inlet psi 1571107 60 psi 1571108 125 psi 1571109 125 psi 5 Always use a flexible rubber...

Page 18: ...ngs back and re seats to its original non retracted position Check the connection by pulling on the nozzle to ensure a tight connection if correctly inserted nozzle will rotate but not pull out Prime the Water Supply Turn On Water Supply and Squeeze the Trigger Turn on the water supply Make sure the water supply is steady and flowing at a rate 20 over the rated flow of your pump Reference the flow...

Page 19: ...acid will cause pump damage if introduced upstream through the pump s water inlet Use of chemicals not intended for pressure washers will void pump warranty Acquire Cleaning Chemical Use only approved pressure washer chemicals or chemicals specifically formulated for use with pressure washers CAUTION Non approved Chemicals Non approved chemicals can damage pressure washer components seals wand hos...

Page 20: ...th the fluid stream High pressure spray can cause serious skin eye or falling injuries Injection injury will occur if high pressure spray pierces the skin injecting liquid under the skin Injection injury can result in blood poisoning and or severe tissue damage leading to infection gangrene and possibly amputation Seek medical attention Do not secure trigger open To reduce risk of injury do not at...

Page 21: ...ed to the maximum rated pressure when it leaves the factory To reduce the pressure turn the unloader knob counterclockwise To return to maximum pressure turn knob clockwise 9 If temporarily interrupting spraying rotate trigger safety latch downward to the locked position to guard against accidental trigger release Spray Gun Safety Lock When not spraying use the spray gun safety lock to prevent acc...

Page 22: ...un Freezing water can cause damage to the equipment and cause the spray gun to fail in the open position A spray gun that has failed in the open position can whip around and cause personal injury when the pressure washer is started 1 Drain the water from the high pressure hose and spray gun by depressing the trigger on the spray gun until all water drains out 2 Disconnect the plumbing that connect...

Page 23: ...re washer Turn off relieve pressure first Always turn off pressure washer and relieve system pressure before inspection or maintenance Replace guards Make sure all guards and cover shields are replaced after servicing the pressure washer Major repair Major service including the installation or replacement of parts should be performed only by a qualified service technician Obtain factory approved p...

Page 24: ... replace it with a part that is rated at or above the pressure rating of this pressure washer Check hoses fittings wand trigger gun and connections for signs of wear cracks looseness or leaks Replace as required Check and clean the nozzle orifice Clean Inlet Filter Clean the inlet filter before each use WARNING Filter Disposal When cleaning filters check whether dangerous chemicals have been used ...

Page 25: ...signed will need maintenance and repairs A NorthStar pressure washer is no exception At times a NorthStar pressure washer may become inoperable because repairs are required NorthStar Product Support will assist in these repairs as needed but if an inoperable pressure washer creates a major expense to your business then we strongly recommend the following Have a staff person become familiar with th...

Page 26: ...nual E Wrong nozzle Make sure high pressure nozzle is being used F Plugged nozzle Remove nozzle check for blockage G Worn nozzle Replace nozzle H Leak in pressure hose Replace pressure hose I Wrong nozzle Make sure chemical nozzle is being used J Back pressure from extra long discharge hose Try shorter hose K Leak in chemical siphon hose Replace hose use hose clamps if necessary L Chemical straine...

Page 27: ...27 Parts Explosion REV B ...

Page 28: ...3S 1571108 A1571109 PUMP GP HTXS1812S 1571109 13 82047 WASHER 4 ALL 14 82293 SHCS M8 1 25 X 14MM 6 ALL 15 82624 BOLT 3 8 16 4 1571107 8 1571108 09 16 802768 BRACKET TENSIONER 1 ALL 17 82096 BOLT 5 16 18 X 3 5 1 ALL 18 801602 PUMP MOUNT 1 ALL 19 802862 BASE WELDMENT 1 1571107 802771 1 1571108 803213 1 1571109 20 2215 RUBBER BUMPER 4 ALL 21 777495 NUT M8 1 25 2 ALL 22 82631 NUT 3 8 16 4 1571107 8 15...

Page 29: ...10 STREET ELBOW 3 8 1 ALL 47 777165 CHEMICAL HOSE 3 FT ALL 48 777409 BLOCK UNLOADER 1 ALL 49 777913 NIPPLE QC 3 8 1 ALL 50 777378 HOSE ASSY 3 8 X 18 1 ALL 51 82630 NUT 5 16 18 4 1571107 52 82621 BOLT 5 16 18 X 3 4 4 1571107 53 22502 STRAIN RELIEF 1 ALL 54 22502 STRAIN RELIEF 2 1571107 803129 STRAIN RELIEF 3 4 492 709 PW 2 1571108 803097 STRAIN RELIEF 1 1 4 NPT PW 2 1571109 55 803190 HOOK GUN AND H...

Page 30: ... 777639 TEE STREET 1 2 2 1571107 1 1571108 09 4 803209 THERMAL PROTECTOR 1 2 1 ALL 5 777834 HOSE CLAMP 1 4 1 ALL 6 777165 CHEMICAL HOSE 6 ALL 7 788420 UNLOADER 1 ALL 8 777839 3 8NPT X HOSE BARB 1 ALL 9 777119 HOSE CLAMP 1 2 2 ALL 10 2264 BLACK BYPASS HOSE 1 2 1 5 FT ALL 11 2294 HOSE BARB 1 2 X 1 2 NPT 1 ALL ...

Page 31: ...1 2 1 32 CA46798 Cap Oil Filler Domed 1 163 CA17547 O Ring Seat 6 33 CA14179 O Ring Oil Filler Cap 1 164 CA46658 Seat 6 37 CA43987 Gauge Oil Bubble 1 166 CA46429 Valve 6 38 CA44428 gasket Flat Oil Gauge 1 167 CA43750 Spring 6 40 CA92519 Screw Sems HHC M6x16 4 168 CA46583 Retainer Spring 6 48 CA25625 Plug Drain 1 172 CA17549 O Ring Valve Plug 6 49 CA23170 O Ring Drain Plug 1 173 CA48365 Back up rin...

Page 32: ... GP98209900 Plug G3 8 Nickel plated 1 44 GP98217900 Plug G1 2 Nickel plated 1 45 GP96738000 Washer M17 5 1 46 GP96751400 Washer M21 5 1 47 GP63210051 Oil Level Indicator 1 48 GP90405100 O ring 1 ITEM PART DESCRIPTION QTY 1 Not Available Manifold Nickel Plated 18mm 1 2 GP99319200 Head Bolt M8x65 8 3 GP98204200 Plug G 1 4x9 1 4 GP701115 O ring Ø 17 13x5 62 6 5 GP36200366 Valve Seat 6 6 GP36711501 Va...

Page 33: ...Ball 2 17 GP90159500 Plunger Rod Oil Seal 3 18 Not Available Crankcase 1 19 GP98210300 Dipstick Vented 1 20 Not Available Crankshaft HTX1813S 1 21 GP91489200 Key 1 22 GP63050566 Plunger Guide 3 23 GP63020022 Connecting Rod 3 ITEM PART DESCRIPTION QTY 24 GP90392000 O ring 1 25 GP63160022 Crankcase Cover 1 26 GP99183700 Screw M6 4 27 GP701013 O ring 1 28 GP98204100 Plug 1 4 1 29 GP97733500 Wrist Pin...

Page 34: ...IRE WHT RED BLK WHT 6 2hp MOTOR 4 1 ON OFF SWITCH BLK GRN WHT WHT Motor Cord BLK WHT BLK DP CONTACTOR BLK WHT BLK Fig 1571107 15 230 V 30A FLOW SWITCH WHT BLK Model 1571108 GRN NUT WIRE BLK NUT WIRE WHT RED BLK WHT 8 2hp MOTOR 4 1 ON OFF SWITCH BLK GRN WHT WHT Motor Cord BLK WHT BLK DP CONTACTOR BLK WHT BLK Fig 1571107 15 230 V 50A FLOW SWITCH WHT BLK Model 1571109 GRN NUT WIRE BLK NUT WIRE WHT RE...

Page 35: ...to the normal warranty NorthStar shall warrant any normal wear item from defects in material or workmanship for a period of 90 days from the date of purchase by user Normal wear items include but are not limited to nozzles quick connect fittings valves high pressure hoses O rings filter elements Gun Lance Tires and unloader valves Consumer use means personal residential household use by a consumer...

Page 36: ...due to build up is not covered by this NorthStar warranty Please fill in the following information and have it on hand when you call in on a warranty claim Customer Number ______________________________________________________________ Date of Purchase _______________________________________________________________ NorthStar Serial Number _________________________________________________________ It...

Page 37: ...37 This page is left intentionally blank ...

Page 38: ... Company Inc Burnsville MN 55306 NorthernTool com WARNING This product can expose you to soots tars and mineral oils untreated and mildly treated oils and used pump oils which are known to the state of California to cause cancer For more information go to www P65Warnings ca gov ...

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