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Operating Instructions and Parts Manual 

Northern Industrial Welding 

 

 

 
 
 

Amp Arc 7000 

Amp Arc 7000 

can cause fatal shocks and severe 
burns. While welding, all metal 
components connected to the 
electrode are electrically hot. Poor 
ground connections are a hazard, so 
secure the ground lead before 
welding.   
-Wear dry protective apparel: coat, 
shirt, gloves and insulated footwear. 
-Insulate yourself from the work piece. 
Avoid contacting the work piece or 
ground. 
- Do not attempt to repair or maintain 
the welder while the power is on. 
-Inspect all cables and cords for any 
exposed wire and replace 
immediately if found. 
-Use only recommended replacement 
cables and cords. 
-Always attach ground clamp to the 
work piece or work table as close to 
the weld area as possible. 
-Do not touch the electrode and the 
ground or grounded work piece at the 
same time. 
-Do not use a welder to thaw frozen 
pipes. 

  

 

Fumes and Gases 

 

-Fumes emitted from the 
welding process displace 
clean air and can result in 

injury or death. 
-Do not breathe in fumes emitted by 
the welding process. Make sure your 
breathing air is clean and safe. 
-Work only in a well-ventilated area or 
use a ventilation device to remove 
welding fumes from the environment 
where you will be working. 
-Do not weld on coated materials 
(galvanized, cadmium plated or 
containing zinc, mercury or barium).  
They will emit harmful fumes that are 

dangerous to breathe. If necessary 
use a ventilator, respirator with air 
supply or remove the coating from the 
material in the weld area.   
-The fumes emitted from some 
metals when heated are extremely 
toxic. Refer to the material safety 
data sheet for the manufacturer’s 
instructions.  
-Do not weld near materials that will 
emit toxic fumes when heated. 
Vapors from cleaners, sprays and 
degreasers can be highly toxic when 
heated. 

UV and IR Arc Rays 

 

The welding arc 
produces ultraviolet (UV) 
and infrared (IR) rays 

that can cause injury to your eyes 
and skin. Do not look at the welding 
arc without proper eye protection.  
-Always use a helmet that covers 
your full face from the neck to top of 
head and to the back of each ear. 
-Use a lens that meets ANSI 
standards and safety glasses. For 
welders under 160 Amps output, use 
a shade 10 lens; for above 160 Amps, 
use a shade 12. Refer to the ANSI 
standard Z87.1 for more information. 
-Cover all bare skin areas exposed to 
the arc with protective clothing and 
shoes. Flame-retardant cloth or 
leather shirts, coats, pants or 
coveralls are available for protection. 
-Use screens or other barriers to 
protect other people from the arc rays 
emitted from your welding. 
-Warn people in your welding area 
when you are going to strike an arc 
so they can protect themselves.   
 
 

Summary of Contents for Amp Arc 7000

Page 1: ... a welder generator that features 6000 watts of continuous auxilliary power while not welding and 6600 watts of peak power It also provides 60 185 amps DC weld power for stick welding Use electrodes up to 5 32 for a single pass weld capacity of 3 8 Weld steel stainless steel cast iron and hard surfacing The auxilliary power connections include a 120V duplex receptacle and a 240V twistlock receptac...

Page 2: ...tage V 26 33 Welding current range A 60 185 Duty cycle 30 Engine spec Engine model LCT414CC LC190F Engine type Single tank fan cooled four Stroke Air displacement CC 414 Tank dia X journey mm 90 64 Rated rotation speed rpm 3600 Fuel Gasoline Lubricator capacity 1 2 Qt Power 14HP Start type Re coil Fuel capacity 5 Gallon Structure Open style Machine Dimension mm 800 595 720 Net weight lbs 309 lbs F...

Page 3: ... packing list below 1 3 After unpacking the unit inspect carefully for any damage that may have occurred during transit Check for loose missing or damaged parts Shipping damage claim must be filed with carrier Know your Welder ITEM QTY Amp Arc 7000 1 unit Ground cable clamp 1pc Welding cable electrode holder 1pc Spark plug socket wrench 1 pc Adjustable current switch 1pc Moving kit 1set Engine Man...

Page 4: ... when welding it is used to adjust the weld amperage 2 Attention when the machine is used only as generator please set this knob at the maximum position 4 120v power supply receptacle 2 120V 20A 5 240v twist lock receptacle 1 240V 30A 6 Air switch 1 The main switch for the circuit 7 Circuit protection switch 2 Prevent the two sockets from overloading 8 Fan inset for Engine 1 The inlet for the air ...

Page 5: ... electrode cable are wet Do not immerse them in water These components and the welder must be completely dry before attempting to use them Follow the instructions in this manual Keep welder in the off position when not in use Connect ground lead as close to the area being welded as possible to ensure a good ground Do not allow any body part to come in contact with the welding electrode if you are ...

Page 6: ...ng Do not weld on coated materials galvanized cadmium plated or containing zinc mercury or barium They will emit harmful fumes that are dangerous to breathe If necessary use a ventilator respirator with air supply or remove the coating from the material in the weld area The fumes emitted from some metals when heated are extremely toxic Refer to the material safety data sheet for the manufacturer s...

Page 7: ...own unintended paths of electrical current from causing electrical shock and fire hazards Hot Materials Welded materials are hot and can cause severe burns if handled improperly Do not touch welded materials with bare hands Do not touch electrode after welding until it has had time to cool down Sparks Flying Debris Welding creates hot sparks that can cause injury Chipping slag off welds creates fl...

Page 8: ...ight connections prevent sparking and damage from heat 3 Operate this unit in a weld ventilated area Do not cover and keep free of all debris to ensure proper cooling 4 Choose the correct welding electrode for the material being welded 5 Follow the engine s manual for proper steps to start the engine Allow the engine proper time to warm up before using the welder generator When only using the weld...

Page 9: ...0 Amp Arc 7000 MINOR AND ROUTINE MAINTENANCE Store in a clean dry location free from corrosive gas dust and high humidity Temperatures should range from 23 F 104 F and a relative humidity less than 90 THERE IS A PERMANENT CONDUCTOR BETWEEN THE GENERATOR STATOR WINDING AND THE FRAME ...

Page 10: ...ting voltage is too low 2 The load is too huge 3 Generator wire is damaged 4 RPM is too low 1 Adjust the welding current to the max 2 Decrease the load to the rating 3 Repair 4 Increase the RPM Voltage dropped considerably when loading 1 The wire between the generator and load is too long or section surface is too small 2 Principal windings and loop are damaged 3 Load is ahead of the power rating ...

Page 11: ...Operating Instructions and Parts Manual Northern Industrial Welding 11 Amp Arc 7000 Amp Arc 7000 Main Circuit chart ...

Page 12: ...tructions and Parts Manual Northern Industrial Welding 12 Amp Arc 7000 Amp Arc 7000 Spare parts list 17 18 16 13 11 12 15 14 9 8 7 10 6 5 4 3 2 1 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 ...

Page 13: ...04 03 1211 1 7 Thick loop 2 04 31 019 1 8 Six foot post head 2 05 05 909 1 9 Connecting sheet 1 1 02 01 7862 1 10 Double three hole socket125V 2 07 57 923 2 11 Anti loose sockets 250V 2 07 73 1021 1 12 Magnetic hydraulic circuit breaker 2 07 80 314 1 13 Rectifier bridge 2 07 37 603 1 14 Welder cover 1 1 01 01 0317 1 15 Breaker 2 07 80 302 2 16 BCI type arm wire resistor 2 07 04 804 1 17 AVR 2 07 9...

Page 14: ...exagon flange screw 2 06 01 056 8 28 Rack form 1 1 01 04 0354 1 29 Wheel 2 05 07 2116 2 30 Pin 2 06 17 008 2 31 Hexagon screw 2 06 01 064 4 32 Flap washer 2 06 17 010 4 33 Axle 1 2 02 04 0118 1 34 Flap washer 2 06 17 005 4 35 Spring washer 2 06 18 005 4 36 Hexagon nut 2 06 14 005 4 37 Damping feet 2 05 05 126 4 38 Dynamo 2 07 40 617 1 39 Cross flow pipe 2 05 05 907 1 40 Electric cabinet component ...

Page 15: ...PATION AND EDUCATIONAL EYE AND FACE PROTECTION Obtainable from American National Standards Institute ANSI 11 West 42nd St New York NY 10036 Tel 212 642 4900 Fax 212 398 0023 www ansi org NFPA Standard 51B CUTTING AND WELDING PROCESS obtainable from National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Tel 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standard...

Page 16: ... 16 Amp Arc 7000 Amp Arc 7000 American Welding Society Standard A6 0 WELDING AND CUTTING CONTAINERS WHICH HAVE HELD COMBUSTIBLES Obtainable from American Welding Society 550 NW Le Jeune Road Miami FL 33126 Tel 800 443 9353 Fax 305 443 7559 www amweld org or www aws org ...

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