Northern Amp Arc 7000 Operating Instructions And Parts Manual Download

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Operating Instructions and Parts Manual

Northern Industrial Welding

Amp Arc 7000

Muffler front housing plate

2.16.03.687

L type supporter

2.16.03.683

25 Handle

1.2.01.01.3243

Muffler right housing plate

2.16.03.686

Hexagon flange screw

2.06.01.056

28 Rack

form

1.1.01.04.0354

29 Wheel

2.05.07.2116 2

30 Pin

2.06.17.008 2

31 Hexagon

screw

2.06.01.064 4

32 Flap

washer

2.06.17.010 4

33 Axle

1.2.02.04.0118

34 Flap

washer

2.06.17.005 4

35 Spring

washer

2.06.18.005 4

36 Hexagon

nut

2.06.14.005 4

37 Damping

feet

2.05.05.126 4

38 Dynamo

2.07.40.617 1

39 Cross-flow

pipe

2.05.05.907 1

Electric cabinet component

1.2.01.01.3241

41 Pallet

component

1.1.01.04.0353

Summary of Contents for Amp Arc 7000

Page 1: ... a welder generator that features 6000 watts of continuous auxilliary power while not welding and 6600 watts of peak power It also provides 60 185 amps DC weld power for stick welding Use electrodes up to 5 32 for a single pass weld capacity of 3 8 Weld steel stainless steel cast iron and hard surfacing The auxilliary power connections include a 120V duplex receptacle and a 240V twistlock receptac...

Page 2: ...tage V 26 33 Welding current range A 60 185 Duty cycle 30 Engine spec Engine model LCT414CC LC190F Engine type Single tank fan cooled four Stroke Air displacement CC 414 Tank dia X journey mm 90 64 Rated rotation speed rpm 3600 Fuel Gasoline Lubricator capacity 1 2 Qt Power 14HP Start type Re coil Fuel capacity 5 Gallon Structure Open style Machine Dimension mm 800 595 720 Net weight lbs 309 lbs F...

Page 3: ... packing list below 1 3 After unpacking the unit inspect carefully for any damage that may have occurred during transit Check for loose missing or damaged parts Shipping damage claim must be filed with carrier Know your Welder ITEM QTY Amp Arc 7000 1 unit Ground cable clamp 1pc Welding cable electrode holder 1pc Spark plug socket wrench 1 pc Adjustable current switch 1pc Moving kit 1set Engine Man...

Page 4: ... when welding it is used to adjust the weld amperage 2 Attention when the machine is used only as generator please set this knob at the maximum position 4 120v power supply receptacle 2 120V 20A 5 240v twist lock receptacle 1 240V 30A 6 Air switch 1 The main switch for the circuit 7 Circuit protection switch 2 Prevent the two sockets from overloading 8 Fan inset for Engine 1 The inlet for the air ...

Page 5: ... electrode cable are wet Do not immerse them in water These components and the welder must be completely dry before attempting to use them Follow the instructions in this manual Keep welder in the off position when not in use Connect ground lead as close to the area being welded as possible to ensure a good ground Do not allow any body part to come in contact with the welding electrode if you are ...

Page 6: ...ng Do not weld on coated materials galvanized cadmium plated or containing zinc mercury or barium They will emit harmful fumes that are dangerous to breathe If necessary use a ventilator respirator with air supply or remove the coating from the material in the weld area The fumes emitted from some metals when heated are extremely toxic Refer to the material safety data sheet for the manufacturer s...

Page 7: ...own unintended paths of electrical current from causing electrical shock and fire hazards Hot Materials Welded materials are hot and can cause severe burns if handled improperly Do not touch welded materials with bare hands Do not touch electrode after welding until it has had time to cool down Sparks Flying Debris Welding creates hot sparks that can cause injury Chipping slag off welds creates fl...

Page 8: ...ight connections prevent sparking and damage from heat 3 Operate this unit in a weld ventilated area Do not cover and keep free of all debris to ensure proper cooling 4 Choose the correct welding electrode for the material being welded 5 Follow the engine s manual for proper steps to start the engine Allow the engine proper time to warm up before using the welder generator When only using the weld...

Page 9: ...0 Amp Arc 7000 MINOR AND ROUTINE MAINTENANCE Store in a clean dry location free from corrosive gas dust and high humidity Temperatures should range from 23 F 104 F and a relative humidity less than 90 THERE IS A PERMANENT CONDUCTOR BETWEEN THE GENERATOR STATOR WINDING AND THE FRAME ...

Page 10: ...ting voltage is too low 2 The load is too huge 3 Generator wire is damaged 4 RPM is too low 1 Adjust the welding current to the max 2 Decrease the load to the rating 3 Repair 4 Increase the RPM Voltage dropped considerably when loading 1 The wire between the generator and load is too long or section surface is too small 2 Principal windings and loop are damaged 3 Load is ahead of the power rating ...

Page 11: ...Operating Instructions and Parts Manual Northern Industrial Welding 11 Amp Arc 7000 Amp Arc 7000 Main Circuit chart ...

Page 12: ...tructions and Parts Manual Northern Industrial Welding 12 Amp Arc 7000 Amp Arc 7000 Spare parts list 17 18 16 13 11 12 15 14 9 8 7 10 6 5 4 3 2 1 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 ...

Page 13: ...04 03 1211 1 7 Thick loop 2 04 31 019 1 8 Six foot post head 2 05 05 909 1 9 Connecting sheet 1 1 02 01 7862 1 10 Double three hole socket125V 2 07 57 923 2 11 Anti loose sockets 250V 2 07 73 1021 1 12 Magnetic hydraulic circuit breaker 2 07 80 314 1 13 Rectifier bridge 2 07 37 603 1 14 Welder cover 1 1 01 01 0317 1 15 Breaker 2 07 80 302 2 16 BCI type arm wire resistor 2 07 04 804 1 17 AVR 2 07 9...

Page 14: ...exagon flange screw 2 06 01 056 8 28 Rack form 1 1 01 04 0354 1 29 Wheel 2 05 07 2116 2 30 Pin 2 06 17 008 2 31 Hexagon screw 2 06 01 064 4 32 Flap washer 2 06 17 010 4 33 Axle 1 2 02 04 0118 1 34 Flap washer 2 06 17 005 4 35 Spring washer 2 06 18 005 4 36 Hexagon nut 2 06 14 005 4 37 Damping feet 2 05 05 126 4 38 Dynamo 2 07 40 617 1 39 Cross flow pipe 2 05 05 907 1 40 Electric cabinet component ...

Page 15: ...PATION AND EDUCATIONAL EYE AND FACE PROTECTION Obtainable from American National Standards Institute ANSI 11 West 42nd St New York NY 10036 Tel 212 642 4900 Fax 212 398 0023 www ansi org NFPA Standard 51B CUTTING AND WELDING PROCESS obtainable from National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Tel 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standard...

Page 16: ... 16 Amp Arc 7000 Amp Arc 7000 American Welding Society Standard A6 0 WELDING AND CUTTING CONTAINERS WHICH HAVE HELD COMBUSTIBLES Obtainable from American Welding Society 550 NW Le Jeune Road Miami FL 33126 Tel 800 443 9353 Fax 305 443 7559 www amweld org or www aws org ...

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