Northern Lights OLP LP445, Operator'S Manual

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OLP 05/00
Read this operator's manual thoroughly before starting to operate your equipment.
This manual contains information you will need to run and service your new unit.
OPERATOR'S MANUAL
#OLP for Models
LP445D, LP445T, LP668D, and LP668T
INTRODUCTION .................................................. 2
Models Included ................................................. 2
Model Numbers .................................................. 2
Serial Numbers ................................................... 2
WARRANTY ......................................................... 3
SAFETY RULES ....................................... 3
COMPONENT LOCATIONS ............................. 4
LUGGER CONTROL PANEL ........................... 5
OPERATING PROCEDURES
Before Starting .................................................... 6
Idle Speeds .......................................................... 7
Shutdown Procedures ......................................... 7
Break-In Period ................................................... 7
SERVICING SCHEDULE CHART ................ 8
SERVICE RECORD .......................................... 9
SERVICING
Lubrication - General ....................................... 10
Checking Oil .................................................... 10
Oil Changes ..................................................... 10
Changing Oil Filter .......................................... 10
Air Filter .......................................................... 10
Valve Clearances ...............................................
11
Fuels - General .................................................. 11
Fuel Filters ....................................................... 12
Bleeding the Fuel System ................................
12
Injector Service ........................................... 13-14
Injection Pump ............................................ 14-16
Turbocharger ....................................................
17
Turbo Boost ..................................................... 17
Cooling System - General ................................ 17
Engine Coolant Specifications .................... 17-19
Cooling System Flushing ................................. 19
Heat Exchanger Cleaning ................................ 19
Heat Exchanger Diagram .................................
26
Zinc Electrodes ................................................ 20
Raw Water Pump ............................................. 20
Electrical System - General .............................
20
Booster Batteries .............................................. 21
Battery Care ..................................................... 21
Winterizing / Out-of-Service ........................... 21
TROUBLESHOOTING
Electrical .......................................................... 22
Engine ......................................................... 22-23
DATA SHEETS
Lugger Performance Specifications ................. 24
Propeller Recommendations ............................
24
Lugger Installation Data .................................. 25
WIRING DIAGRAMS
Lugger DC Electrical ..................................
27-30
ON-BOARD SPARE PARTS ....................... 31
Proprietary Information
This publication is the property of Alaska Diesel Electric, Inc.
It may not be reproduced in whole or in part without the written permission of Alaska Diesel Electric, Inc.
© Alaska Diesel Electric, Inc. All rights reserved. Litho U.S.A. Publication number OLP 05/00
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