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Northern Lights Lugger L984, Operator'S Manual

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Northern Lights Lugger L984 Operator'S Manual Download Page 61

P984  09/05

5 - 11

GROUP 5 – ELECTRICAL SYSTEM

Alternator - 12 Volt / 40 Amp

Alternator - 12 Volt / 40 Amp

Standard Ground

  KEY 

PART NUMBER 

QTY 

DESCRIPTION 

SERIAL NUMBER

  KEY 

PART NUMBER 

QTY 

DESCRIPTION 

SERIAL NUMBER

 

 

 

 1 

27060-78301-71 

1 

Alternator Assembly with Regulator 

(includes all keys)

 

-

 

 2 

27330-78301-71 

1 

Alternator Rotor Assembly 

-

  

2A 

90099-78001-71 

1 

Bearing 

-

  10 

27370-63021 

1 

Alternator Brush Holder Assembly 

-

  12 

27310-78301-71 

1 

Drive End Frame Assembly 

-

 12A 

90099-78000-71 

1 

Bearing 

-

 12C 

90099-04330 

2 

Stud 

Bolt 

-

 40 

27411-78301-71 

1 

Alternator 

Pulley 

-

  42 

27039-78300-71 

1 

Rear End Cover 

-

 43 

27371-63020 

2 

Alternator 

Brush 

-

 44 

27372-63020 

2 

Brush 

Spring 

-

  45 

27357-78301-71 

1 

Holder with Rectifi er 

-

  AE 

27312-72120 

1 

Bearing Retainer Plate 

-

 AF 

27351-78300-71 

1 

Bushing 

-

 AG 

27359-78300-71 

1 

Rectifi er End Frame 

-

 AJ 

90101-08950-71 

1 

Hexagon 

Bolt 

-

 AK 

94611-10800 

2 

Plate 

Washer 

-

  AL 

90099-05171 

1 

Pulley Lock Nut 

-

 AP 

27387-78000-71 

1 

Insulator 

-

 AR 

94110-40800 

1 

Nut 

-

 AS 

94512-00800 

1 

Spring 

Washer 

-

 AY 

90099-05119 

1 

Nut 

-

 BS 

27700-78301-71 

1 

Regulator 

Assembly 

-

 CF 

27443-63020 

1 

Bearing 

Cover 

-

 CH 

90099-05172 

2 

Nut 

-

P984 05-11: 

1903

Summary of Contents for Lugger L984

Page 1: ...P984 For Models M984K ML984 L984 M30C M984W and M33CW OPERATOR S MANUAL Marine Generators Marine Diesel Engines Land Based Generators...

Page 2: ...d other reproductive harm CALIFORNIA Proposition 65 Warning Northern Lights 4420 14th Avenue N W Seattle WA 98107 Tel 206 789 3880 Fax 206 782 5455 Copyright 2005 Northern Lights Inc All rights reserv...

Page 3: ...ke Manifold 4 Air Inlet 5 Exhaust Manifold 6 Wet Exhaust Elbow 7 Dry Exhaust Elbow 8 GROUP 3 COOLING Expansion Tank Thermostat Housing 1 Heat Exchanger Mounting 2 Heat Exchanger Assembly 3 Coolant Pum...

Page 4: ...erial numbers for Northern Lights units are eight digits in length e g 1234 5678 LUGGER When ordering Lugger parts please refer to the serial number located on the flywheel housing MODELS INCLUDED Thi...

Page 5: ...front of the engine III ELECTRICAL SYSTEM 1 Reading a Parts Page Reading a Parts Page IMPORTANT Before selecting parts be sure that you are choosing parts from the correct page Check the model designa...

Page 6: ...0 05 not shown 11476 78300 71 Liner Shim T 0 10 not shown 3 90105 14950 71 10 Bolt 4 90253 15950 71 2 Pin 5 90360 14950 71 2 Expansion Plug 6 96411 45000 2 Expansion Plug 7 90331 55950 71 1 Plug 8 964...

Page 7: ...B 11475 78300 71 Liner Shim T 0 05 not shown 11476 78300 71 Liner Shim T 0 10 not shown 3 90105 14950 71 10 Bolt 4 90253 15950 71 2 Pin 5 90360 14950 71 2 Expansion Plug 6 96411 45000 2 Expansion Plug...

Page 8: ...P984 09 05 1 2 GROUP 1 ENGINE Crankshaft Pistons Connecting Rods Crankshaft Pistons Connecting Rods P984 01 02 A 5201 B 3989 1301...

Page 9: ...tamped with Mark 1 or Mark 2 31 11704 78700 71 1 Main Bearing Set 0 25 mm Undersize 11705 78700 71 1 Main Bearing Set 0 50 mm Undersize 11706 78700 71 1 Main Bearing Set 0 75 mm Undersize 11707 78700...

Page 10: ...P984 09 05 Crankshaft Pistons Connecting Rods Crankshaft Pistons Connecting Rods A 5201 B 3989 1301 GROUP 1 ENGINE 1 4...

Page 11: ...25 mm Undersize 11705 78700 71 1 Main Bearing Set 0 50 mm Undersize 11706 78700 71 1 Main Bearing Set 0 75 mm Undersize 11707 78700 71 1 Main Bearing Set 1 00 mm Undersize 31A 11701 78703 71 5 Main Be...

Page 12: ...ESCRIPTION SERIAL NUMBER 1 11351 78302 71 1 Flywheel Housing SAE 4 2 13405 78302 71 1 Flywheel Assembly SAE 10 3 13453 22060 71 1 Ring Gear 108 Teeth 4 90105 12039 6 Washer Based Head Hexagon Bolt 5 9...

Page 13: ...04812 2 15310 78300 71 1 Oil Pressure Relief Valve M18 Thread 3 15104 78700 71 1 Strainer 4 24 05401 1 Oil Filter 5 15060 78300 71 A 1 Oil Filter Mount formerly 15060 78300 71 6 15702 78700 71 1 Tube...

Page 14: ...y from S N 0042813 2 15310 78700 71 1 Oil Pressure Relief Valve M16 Thread 3 15104 78700 71 1 Strainer 4 24 05401 1 Oil Filter 5 15608 78300 71 1 Oil Filter Mount 6 15702 78700 71 1 Tube Assembly 7 15...

Page 15: ...iming Pointer 45 11 75401 1 Gasket Hydraulic Pump Flange 45A 11383 78700 71 1 Gasket Rear Main Seal Retainer formerly 11383 78330 71 46 11381 78700 71 1 Retainer Rear Main Seal formerly 11381 78300 71...

Page 16: ...P984 09 05 1 10 GROUP 1 ENGINE Camshaft Valve Train Camshaft Valve Train P984 01 06...

Page 17: ...51 44030 8 Lifter Standard 13755 47011 8 Lifter O S 0 05 mm 46 90501 45228 8 Valve Spring 47 13741 46010 8 Valve Spring Retainer 47A 90913 03018 16 Valve Lock 48 13613 78700 71 1 Injection Pump Drive...

Page 18: ...P984 09 05 1 12 GROUP 1 ENGINE Camshaft Valve Train Camshaft Valve Train P984 01 06...

Page 19: ...4 Exhaust Valve 45 13751 78700 71 8 Lifter 13755 47011 8 Lifter O S 0 05 mm 46 90501 40950 71 8 Valve Spring 47 13741 46010 8 Valve Spring Retainer 47A 90913 03018 16 Valve Lock 48 13613 78702 71 1 In...

Page 20: ...ve Seat 5 96411 43000 8 Expansion Plug 6 96411 45000 2 Expansion Plug 7 96411 43000 3 Expansion Plug 8 90440 15141 4 Tube 9 11201 78300 71 1 Rocker Arm Cover 10 12180 13030 1 Oil Filter Cap includes k...

Page 21: ...Valve Seat 5 96411 43000 8 Expansion Plug 6 96411 45000 2 Expansion Plug 7 96411 43000 3 Expansion Plug 8 90440 15141 4 Tube 9 11201 78700 71 1 Rocker Arm Cover 10 12180 13030 1 Oil Filter Cap include...

Page 22: ...DESCRIPTION SERIAL NUMBER 1 36 75402 1 Oil Pan Drain Fitting 2 21 62508 1 Male Elbow 90 3 8 NPT x 1 2 37T 3 18 75400 1 Hose Assembly 1 2 ID x 1 2 NPT x 1 2 37T 4 21 00003 1 Pipe Cap 1 2 NPT 5 19 0001...

Page 23: ...P984 09 05 GROUP 1 ENGINE Notes Notes 1 17...

Page 24: ...ter Element Lugger 24 25402 1 Air Filter Element Marine see Intake Noise Reduction Assembly 5 12 00809 2 Capscrew Hex Head M10 x 1 25 x 25 mm 6 15 00802 2 Helical Lock Washer M10 7 21 25401 1 Male Con...

Page 25: ...ESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 10 25401 1 Intake Manifold 2 28 25401 1 Cover Plate 3 24 25402 1 Air Filter Element 4 11 25401 1 Gasket 7 18 25403 1 Hose Air I...

Page 26: ...5 x 25 mm 6 15 00802 2 Lock Washer Helical M10 7 21 25401 1 Nipple Plain BP 3 8 NPT x 1 1 4 8 12 00754 2 Capscrew Hex Head M8 x 1 25 x 85 mm 9 15 00701 4 Flat Washer M8 10 16 25400 4 O Ring 8 5 mm x 1...

Page 27: ...M units 18 25403 1 Air Intake Hose 2 ID x 65 1500 RPM units 2 19 00032 1 Hose Clamp 32 3 19 71035 2 Adelle Clamp 2 14 ID x 1 2 Stud 4 12 09516 1 Capscrew Hex Head 1 2 13 x 2 Stainless Steel 5 15 00508...

Page 28: ...08061 3 Lock Nut Flanged M8 x 1 25 4 90116 08131 3 Stud M8 x 1 25 x 20 mm 30 mm LOA 5 91611 60825 3 Capscrew Hex Head with Washer M8 x 1 25 x 25 mm 6 91611 60865 3 Capscrew Hex Head with Washer M8 x 1...

Page 29: ...PTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 24 20001 1 Air Filter 2 31 25401 1 Air Inlet Adapter 3 11 25400 1 Gasket 4 12 00712 4 Capscrew Hex Head M8 x 1 25 x 25 mm 5 15 00702...

Page 30: ...anifold 2 11 35402 4 Exhaust Manifold Gasket 17173 78300 71 1 Exhaust Manifold Gasket replaced by 11 35402 3 13 35401 8 Stud M10 x 1 25 x 35 mm 47 mm LOA 4 14 00816 8 Hex Nut M10 x 1 25 14 mm Hex 5 15...

Page 31: ...Special 15 00701 Flat Washer M8 5 21 31902 1 Male Elbow 90 1 2 NPT x 3 4 HB 6 19 00010 2 Hose Clamp 10 7 18 35404 1 Hose 3 4 ID x 46 Wire Reinforced HE units 18 35403 1 Hose 3 4 ID x 49 Wire Reinforc...

Page 32: ...SCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 27 35405 1 Dry Exhaust Elbow 31 35401 1 Dry Exhaust Adapter 2 NPT Female 2 11 35401 1 Exhaust Elbow Gasket 3 15 00702 4 Lock Was...

Page 33: ...ID x 30 8 11 15401 1 Gasket Thermostat Housing 9 12 00800 3 Capscrew Hex Head M10 x 1 25 x 100 mm 10 12 00803 3 Capscrew Hex Head M10 x 1 25 x 65 mm 11 18 15401 1 Bypass Hose 1 ID x 5 1 4 Silicon 12 1...

Page 34: ...Exchanger Assembly Lugger see parts detail 20 15420 1 Heat Exchanger Assembly Northern Lights see parts detail 2 12 00211 4 Capscrew Hex Head 5 16 18 x 3 4 3 15 00211 4 Flat Washer 5 16 4 18 15402 1...

Page 35: ...cludes all Keys 20 15420 1 Heat Exchanger Assembly Lugger includes all Keys 1 20 15400 1 Heat Exchanger Northern Lights 20 15401 1 Heat Exchanger Lugger 2 21 12010 1 Zinc Electrode 3 21 12000 1 Brass...

Page 36: ...L NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 16100 78700 71 1 Coolant Pump Assembly parts not available separately includes Key 2 2 21 15402 1 Elbow Fitting with 3 8 BSPT Heater Outlet 3 1...

Page 37: ...Outlet Keel Cooling Outlet KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 31 15402 1 Keel Cooling Adapter 2 11 12203 1 Gasket 3 15 00202 2 Lock Washer 5...

Page 38: ...IPTION SERIAL NUMBER 1 25 15405 1 Raw Water Pump see parts detail 2 00 15401 2 Mounting Clip 3 16 15401 1 O Ring 4 12 34800 2 Capscrew Hex Head M10 x 1 5 x 160 mm 5 21 00129 2 Brass Male Connection 1...

Page 39: ...1 25 15407 1 Pump Housing 2 25 15406 1 Shaft 3 25 12060 1 Impeller includes key 11 4 25 12061 1 Cam 5 25 12062 1 Wear Plate 6 25 12063 1 End Cover 7 25 12064 1 Bearing 8 25 12065 1 Lip Seal 9 25 12066...

Page 40: ...4 Banjo Bolt 5 90201 08106 8 Washer 6 11176 56020 4 Injection Nozzle Seat 7 90430 18014 4 Gasket 8 90179 08061 8 Nut 9 90116 08234 8 Stud 10 23770 68030 1 Banjo Union Fuel Return 11 23760 78300 71 1 F...

Page 41: ...rked DLLA150P602 for injector 23600 78301 71 3 23624 58010 1 Nozzle Retaining Nut 4 23625 58230 4 Banjo Bolt 5 90201 08106 8 Washer 6 11176 56020 4 Injection Nozzle Seat 7 90430 18014 4 Gasket 8 90179...

Page 42: ...1 Injection Line 2 4 23703 78301 71 1 Injection Line 3 5 23704 78301 71 1 Injection Line 4 6 90301 99950 71 1 O Ring 7 22811 78301 71 1 Injection Pump Brace 8 91651 60820 2 Bolt 9 90179 08040 1 Bolt...

Page 43: ...ction Line 2 8 23703 78300 71 1 Injection Line 3 9 23704 78300 71 1 Injection Line 4 10 23741 64020 2 1 2 Clamp 11 92112 60625 2 Stud 12 90464 00446 1 Clamp 13 12581 78700 71 1 Insulator 14 23 95404 1...

Page 44: ...56080 1 Filter Head Assembly with Element 1 23311 56070 1 Fuel Filter Base 2 24 52020 1 Fuel Filter 3 23906 78300 71 1 Hose Assembly 4 23801 78300 71 1 Pipe Assembly 5 15707 78300 71 1 Oil Supply Lin...

Page 45: ...2 Lock Washer Helical M8 5 12 00812 2 Capscrew Hex Head M10 x 1 25 x 40 mm 6 15 00805 2 Flat Washer M10 7 23301 87315 1 Filter Head Assembly includes keys 12 15 8 27 55402 1 Tube Fuel Filter Supply no...

Page 46: ...Male Elbow 90 Brass 1 4 NPT x 5 16 45T 3 12 00111 2 Capscrew Hex Head 1 4 20 x 3 4 4 15 00102 2 Lock Washer Helical 1 4 5 21 31624 2 Plug Brass Hex Head 1 4 NPT for shipping 6 18 52103 1 Hose 5 16 ID...

Page 47: ...Plug 1 4 NPT for shipping 5 21 52203 3 Banjo Fitting 1 4 NPT 6 21 71049 1 Male Elbow 90 Steel 1 4 NPT x 1 4 37T formerly 21 74406 7 18 55407 1 Hose Assembly 1 4 ID x 20 formerly 18 55401 8 21 53204 2...

Page 48: ...1 Push Rod 3 090222 0070 4 Washer 4 092121 0011 2 Check Valve 5 092124 0010 2 Spring 6 092125 0010 2 Gasket 7 092127 0010 1 Valve Support 8 130516014 1 Primer Pump 9 092171 0011 1 Piston 10 949180 031...

Page 49: ...P984 09 05 4 9 GROUP 4 FUEL SYSTEM Notes Notes...

Page 50: ...P984 09 05 5 0 GROUP 5 ELECTRICAL SYSTEM Engine Electrical 12 Volt Lugger Standard Ground Engine Electrical 12 Volt Lugger Standard Ground A 7714 C 2452 Propulsion Engine Applications...

Page 51: ...rew Hex Head M12 x 1 25 x 20 mm 9 15 00701 2 Lock Washer M12 10 12 00030 2 Capscrew Hex Head M6 x 1 0 x 15 mm 11 15 01132 2 Lock Washer M6 12 14 01131 2 Hex Nut M6 x 1 0 13 00 44801 1 Relay Bracket Co...

Page 52: ...P984 09 05 5 2 GROUP 5 ELECTRICAL SYSTEM Engine Electrical 12 Volt 24 Volt Standard Ground Engine Electrical 12 Volt 24 Volt Standard Ground Generator Set Applications A 4202 C 2451A...

Page 53: ...5 Amp units with PX K generators 8 22 41060 2 Diode 9 12 00015 3 Machine Screw 10 32 x 3 8 10 15 00032 3 Flat Washer 10 11 14 00006 3 Hex Nut Nylock 10 32 12 21 00139 1 Female Adapter 1 8 BSPT x 1 8 N...

Page 54: ...P984 09 05 5 4 GROUP 5 ELECTRICAL SYSTEM Engine Electrical 12 Volt 24 Volt Isolated Ground Engine Electrical 12 Volt 24 Volt Isolated Ground Generator Set Applications P984 05 04...

Page 55: ...with PX K generators 8 22 41060 2 Diode 9 12 00015 3 Machine Screw 10 32 x 3 8 10 15 00032 3 Flat Washer 10 11 14 00006 3 Hex Nut Nylock 10 32 12 21 00139 1 Female Adapter 1 8 BSPT x 1 8 NPT 13 21 054...

Page 56: ...41060 2 6 Amp Diode not shown 2 22 42047 4 Relay 12 Volt SPDT 22 40085 4 Relay 24 Volt SPDT 3 22 40391 4 Relay Base 22 40393 4 Clip Terminal Retaining not shown 4 22 40193 1 12 Connection Terminal Boa...

Page 57: ...ludes keys 1 3 6 8 1 23 40010 1 Bracket 2 22 41070 1 Circuit Breaker 40 Amp 3 22 40391 2 Relay Base 22 40393 2 Clip Terminal Retaining 4 22 40085 2 Relay 24 Volt Start and Stop 22 42047 2 Relay 12 Vol...

Page 58: ...5403 1 Rod All Thread 1 4 38 x 6 3 8 24 Volt Solenoid 7 12 00712 2 Capscrew Hex Head M8 x 1 25 x 20 mm 8 15 00702 2 Lock Washer Helical M8 9 23 45402 1 Mounting Bracket 10 12 00030 2 Capscrew Hex Head...

Page 59: ...Drive Belt without PTO 40 05405 1 Drive Belt with PTO 4 23 45403 1 Tensioning Arm 5 21 45401 1 Spacer 6 21 45402 1 Spacer 7 15 00701 1 Flat Washer M8 8 15 00702 2 Lock Washer Helical M8 9 14 00711 1...

Page 60: ...2 00831 2 Capscrew Hex Head M10 x 1 5 x 25 mm 4 15 00805 2 Flat Washer M10 5 14 00812 2 Hex Nut Nylock M10 x 1 5 6 12 00714 1 Capscrew Hex Head M8 x 1 25 x 40 mm 7 12 00713 1 Capscrew Hex Head M8 x 1...

Page 61: ...90099 78000 71 1 Bearing 12C 90099 04330 2 Stud Bolt 40 27411 78301 71 1 Alternator Pulley 42 27039 78300 71 1 Rear End Cover 43 27371 63020 2 Alternator Brush 44 27372 63020 2 Brush Spring 45 27357 7...

Page 62: ...0 x 1 25 x 90 mm All Thread 5 15 00805 1 Flat Washer M10 6 15 00804 2 Wave Washer M10 7 14 00814 2 Hex Nut M10 x 1 25 8 12 00500 1 Capscrew Hex Head 1 2 13 x 4 9 15 00504 2 Flat Washer 1 2 SAE 10 21 4...

Page 63: ...ounting 4 12 50051 2 Capscrew Hex Head M10 x 1 25 x 90 mm All Thread 5 15 00805 1 Flat Washer M10 6 15 00804 2 Wave Washer M10 7 14 00814 2 Hex Nut M10 x 1 25 8 12 00354 1 Capscrew Hex Head 3 8 16 x 3...

Page 64: ...acking for Starter Yoke 10 28140 77090 1 Starter Brush Holder Assembly 20 28011 54010 1 Starter Clutch Sub Assembly 21 28101 22060 71 1 Starter Pinion Sub Assembly 22 28105 22060 71 1 Contact Chip Sub...

Page 65: ...l Pressure Gauge 0 150 PSI 12 Volt 6 22 40263 1 Alarm Horn 12 24 Volt replaces former 22 44854 22 44855 7 37 95403 1 Tachometer 0 3000 RPM 12 Volt 8 22 44851 2 Fault Lamp Holder Amber 9 22 44852 Bulb...

Page 66: ...080 Oil Pressure Gauge 0 150 PSI 24 Volt Square Bezel 6 22 40263 1 Alarm Horn 12 24 Volt 7 37 95404 1 Tachometer 0 3000 RPM 24 Volt 8 22 44851 2 Fault Lamp Holder Amber 9 22 44853 Bulb Clear 24 Volt 1...

Page 67: ...Bulb Clear 12 volt 8 22 40247 1 Toggle Switch SPST Maintained Black HDWE 9 22 41060 2 Diode 6 Amp 100 Volt not shown 10 22 00044 1 Fuse Holder In line 15 Amp 32 Volt 11 22 41008 1 Fuse 7 1 2 Amp 250...

Page 68: ...es 1 Control Panel 12 Volt includes all keys 1 Series 1 Control Panel 24 Volt includes all keys 1 00 40013 1 Plate 2 1 Preheat Shutdown Bypass Switch 3 1 Engine Control Switch 4 22 90009 1 Wire Harnes...

Page 69: ...2115 1 S 1 Start Stop Control Panel 24 Volt includes all keys 1 00 40013 1 Plate S 1 Control Panel 2 22 90167 1 Rocker Switch 3 22 90168 1 Rocker Switch 4 22 42066 1 Wire Harness 12 Volt 22 42067 1 Wi...

Page 70: ...Control Panel 12 Volt includes all keys 1 Series 1 B Control Panel 24 Volt includes all keys 1 1 Preheat Shutdown Bypass Switch 2 1 Engine Control Switch 3 28 90003 1 Plate 4 22 90009 1 Hour Meter 5...

Page 71: ...h 3 22 90168 1 Rocker Switch 4 22 90009 1 Hourmeter 5 12 00093 2 Machine Screw Round Head 6 32 x 1 2 S S 6 15 00030 2 Star Washer 7 14 00015 2 Hex Nut 8 22 42063 1 Wire Harness without Resistor 12V 22...

Page 72: ...cludes all keys 1 28 90010 1 Panel Plate 2 37 40010 1 Oil Pressure Gauge 0 80 PSI 3 37 40011 1 Engine Temperature Gauge 0 2500 F 4 37 40012 1 DC Voltmeter 12 Volt 37 40014 1 DC Voltmeter 24 Volt 5 27...

Page 73: ...all keys 1 28 90010 1 Panel Plate 2 37 40015 1 Oil Pressure Gauge 0 150 PSI 3 37 40011 1 Engine Temperature Gauge 0 2500 F 4 37 40012 1 DC Voltmeter 12 Volt 37 40014 1 DC Voltmeter 24 Volt 5 27 40013...

Page 74: ...ngine Temperature Gauge 0 250 F 4 37 40012 1 DC Voltmeter 12 Volt 37 40014 1 DC Voltmeter 24 Volt 5 37 40013 1 Hourmeter Standard Line 6 00 91018 1 Series 3 Control Panel Decal 7 22 41077 1 Terminal B...

Page 75: ...gine Temperature Gauge 0 250 F 4 37 40012 1 DC Voltmeter 12 Volt 37 40014 1 DC Voltmeter 24 Volt 5 37 40013 1 Hourmeter Standard Line 6 00 91018 1 Series 3 Control Panel Decal 7 22 41077 1 Terminal Bo...

Page 76: ...t Exchanged units 2 23 05405 1 Bracket 3 23 05406 1 Bracket 4 21 45403 1 Spacer 5 21 75402 1 Spacer 6 12 00802 1 Capscrew Hex Head M10 x 1 25 x 80 mm Grade 8 8 7 15 00802 1 Lock Washer M10 8 15 00807...

Page 77: ...for Small Frame Alternators Heat Exchanged units 2 23 05403 1 Bracket 3 23 05413 1 Bracket 4 23 05405 1 Bracket 5 00 00017 2 Grommet 6 21 05002 2 Spacer 7 00 05409 1 Grommet 8 21 05002 1 Spacer 9 15...

Page 78: ...cket 4 21 75402 2 Spacer 5 23 05408 1 Bracket 6 23 05407 1 Bracket 7 23 05406 1 Bracket 8 12 00802 1 Capscrew Hex Head M10 x 1 25 x 80 mm Grade 8 8 9 12 00810 1 Capscrew Hex Head M10 x 1 25 x 45 mm 10...

Page 79: ...ard for Medium Frame Alternators Heat Exchanged units 00 75441 1 Guard for Medium Frame Alternators Heat Exchanged units with belt driven raw water pump 00 75439 1 Guard for 12 Volt 40 Amp Alternator...

Page 80: ...4 23 05403 1 Bracket 5 23 05411 1 Bracket 6 16 00702 1 Lock Washer 7 21 05002 3 Spacer 8 00 00017 3 Grommet 9 15 70004 3 Snubbing Washer S S 10 15 00705 3 Lock Washer S S 11 12 00801 1 Capscrew Hex He...

Page 81: ...11 25400 1 Air Intake 5 16 25400 4 Air Intake O Ring 6 11 35401 1 Exhaust Elbow 7 11 15401 1 Thermostat Housing 8 11 10015 1 Thermostat O Ring 9 11 12203 2 Heat Exchanger to Expansion Tank 10 20 12012...

Page 82: ...ooler Mounting 8 12 00808 2 Capscrew Hex Head M10 x 1 25 x 20 mm 9 15 00802 2 Lock Washer 10 15 00501 8 Flat Washer 1 2 USS 11 19 00020 2 Hose Clamp 20 12 12 05405 2 Male Connector Steel 1 2 NPT x 1 2...

Page 83: ...Gear Oil Cooler 7 23 15403 1 Bracket Gear Oil Cooler Mounting 8 12 00808 2 Capscrew Hex Head M10 x 1 25 x 20 mm 9 15 00802 2 Lock Washer 11 19 00020 2 Hose Clamp 20 12 12 05405 2 Male Connector Steel...

Page 84: ...ket Gear Oil Cooler Mounting 8 12 00808 2 Capscrew Hex Head M10 x 1 25 x 20 mm 9 15 00802 2 Lock Washer 10 19 00044 2 Hose Clamp 44 11 19 00020 2 Hose Clamp 20 12 12 05405 2 Male Connector Steel 1 2 N...

Page 85: ...lbow 900 Steel 3 8 NPT x 1 2 37T 13 18 65405 1 Hose Assembly 1 2 ID x 46 14 18 65406 1 Hose Assembly 1 2 ID x 51 15 21 71009 3 Male Elbow 450 Steel 3 8 NPT x 1 2 37T 17 18 12254 1 Hose 1 1 2 ID x 2 1...

Page 86: ...t Plateform 310 lb 5 15 00020 8 Snubbing Washer 6 12 00500 2 Capscrew Hex Head 1 2 13 x 4 7 12 00024 2 Capscrew Hex Head 1 2 13 x 4 1 2 8 15 00504 4 Flat Washer 1 2 SAE 9 14 00512 4 Hex Nut Nylock 1 2...

Page 87: ...0508 4 Flat Washer 1 2 SAE Stainless Steel 8 15 00020 8 Snubbing Washer 9 33 85406 2 Plateform Mount 400 lb 10 33 83106 2 Plateform Mount 310 lb 11 12 00776 16 Capscrew Hex Head M8 x 1 25 x 20 mm Stai...

Page 88: ...00802 8 Lock Washer Helical M10 6 12 00550 2 Capscrew Hex Head 1 2 13 x 3 7 15 00504 2 Flat Washer 1 2 SAE 8 15 00016 2 Head Washer 9 33 81054 2 Centerbonded Mount 400 lb 10 15 00026 2 Tail Washer 11...

Page 89: ...sher M12 S S 8 15 00016 2 Head Washer 9 33 81054 2 Centerbonded Mount 400 lb 10 15 00026 2 Tail Washer 11 14 09830 2 Hex Nut Nylock M12 x 1 75 S S 12 12 95501 2 Capscrew Hex Head M12 x 1 75 x 75 mm S...

Page 90: ...DESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 23 85421 1 Engine Front Mount Bracket Right Hand 2 23 85420 1 Engine From Mount Bracket Left Hand 3 15 00802 8 Lock Washer He...

Page 91: ...Eye Front Lifting Eye Front KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 00 75401 1 Lifting Eye Front 2 12 00808 2 Capscrew Hex Head M10 x 1 25 x 20 m...

Page 92: ...er Hi Collar M10 6 12 65402 8 Capscrew Hex Head W Tapered Seat M10 x 1 25 x 28 mm 7 28 65401 2 Spacer Plate 8 34 65402 1 Flange Pulley Mounting 9 90105 16951 71 1 Capscrew Adapter Flange Retainer 10 3...

Page 93: ...ocket Head M10 x 1 5 x 25 mm 5 15 00803 8 Lock Washer Hi Collar M10 6 12 65401 8 Capscrew Hex Head with Tapered Seat M10 x 1 25 x 20 mm 7 34 65402 1 Pulley Mounting Flange 8 90105 16951 71 1 Crankshaf...

Page 94: ...ER QTY DESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 34 60031 1 Electric Clutch Assembly 12 volt 34 60032 1 Electric Clutch Assembly 24 volt 2 12 00513 4 Capscrew Hex Head...

Page 95: ...l Drain Kit Oil Drain Kit KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 34 70010 Oil Drain Kit Complete includes all keys 1 36 72002 1 Hand Pump 2 31 7000...

Page 96: ...502 2 Lock Washer Helical 1 2 7 21 54801 1 Male Elbow 45 1 4 NPT x 1 4 37T 8 21 50009 2 Female Swivel Brass 1 4 37T x 1 4 HB 9 18 53601 1 Hose 1 4 ID x 29 Push on 10 21 74406 1 Male Connector Steel 1...

Page 97: ...45T 6 12 00311 2 Capscrew Hex Head 3 8 16 x 3 4 7 15 00302 2 Lock Washer Helical 3 8 8 15 00301 2 Flat Washer 3 8 9 12 00113 2 Capscrew Hex Head 1 4 20 x 1 1 4 10 23 75409 1 Bracket Switch Gauge Moun...

Page 98: ...Elbow 90 Steel 1 8 NPT x 1 4 37T 5 18 05401 1 Hose Assembly 6 21 74406 1 Male Connector Steel 1 4 NPT x 1 4 37T 7 12 00513 2 Capscrew Hex Head 1 2 13 x 1 1 4 8 15 00502 2 Lock Washer 1 2 9 22 41077 1...

Page 99: ...2 U Bolt Clamp 4 14 00101 4 Lock Nut 5 21 10023 2 Bushing Brass 1 NPT x 3 4 NPT 6 21 11902 1 Male Connector Brass 3 4 NPT x 3 4 HB 7 21 12809 1 Male Elbow 900 Brass 3 4 NPT x 3 4 HB 8 12 00512 2 Capsc...

Page 100: ...ern lights com 4420 14th Ave NW Seattle WA 98107 Tel 206 789 3880 1 800 762 0165 Fax 206 782 5455 Northern Lights and Lugger are registered trademarks of Northern Lights Inc 2005 All rights reserved L...

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