Northern Lights Lugger L984 Operator'S Manual Download Page 4

P984  09/05

Model Designation

Model Designation

II

            

                  M - L                                                   984                                               C                                        W

M

 - Northern Lights marine 

      generator set

L

 - Lugger propulsion engine

Model number of engine block

 Bore 

Cylinders

 

98

 mm 

4

Additional letters 

designate a series within 

a model number.

Northern Lights marine diesel generator set 
with a 984 engine and a PX-332K generator.

M

984K

Lugger propulsion engine with a 984 engine.

L

984

NORTHERN LIGHTS

NORTHERN LIGHTS

Northern Lights generator sets with PSL generators have two data plates and two serial numbers. One serial 
number is for the generator end, and it is found on the Generator End Data Plate. 

The other serial number, 

found with the Generator Set Data Plate, should be used when ordering parts for sets using PSL 
generators.

 Units with PXK generators have just one plate. Serial numbers for Northern Lights units are 

eight digits in length (e.g. 1234-5678).

LUGGER

When ordering Lugger parts, please refer to the serial number located on the fl ywheel housing.

MODELS INCLUDED

This manual covers the operating instructions for

             

M984K, ML984, L984, M33C

M984W, and M33CW

 which use the 984 engine.

Model Numbers

Model Numbers

Model numbers give the unit's application, block model, aspiration, and RPM:

Serial Numbers

Serial Numbers

Lugger Serial Number

Generator Set Serial Number

for units with PX K and PSL 

generators

Generator End Serial Number 

for units with PSL generators

Northern Lights marine diesel generator set 
with a 984 engine and a PSL generator.

ML

984

Northern Lights 33 kW commercial grade 
marine diesel generator set.

M

33C

Designates a new 

winding in the 

generator.

=

=

=

=

=

Northern Lights marine diesel generator set with 
a 984 engine and a PX-332K2 generator.

M

33CW

=

Northern Lights marine diesel generator set with 
a 984 engine and a PX-332K2 generator.

M

984W

Summary of Contents for Lugger L984

Page 1: ...P984 For Models M984K ML984 L984 M30C M984W and M33CW OPERATOR S MANUAL Marine Generators Marine Diesel Engines Land Based Generators...

Page 2: ...d other reproductive harm CALIFORNIA Proposition 65 Warning Northern Lights 4420 14th Avenue N W Seattle WA 98107 Tel 206 789 3880 Fax 206 782 5455 Copyright 2005 Northern Lights Inc All rights reserv...

Page 3: ...ke Manifold 4 Air Inlet 5 Exhaust Manifold 6 Wet Exhaust Elbow 7 Dry Exhaust Elbow 8 GROUP 3 COOLING Expansion Tank Thermostat Housing 1 Heat Exchanger Mounting 2 Heat Exchanger Assembly 3 Coolant Pum...

Page 4: ...erial numbers for Northern Lights units are eight digits in length e g 1234 5678 LUGGER When ordering Lugger parts please refer to the serial number located on the flywheel housing MODELS INCLUDED Thi...

Page 5: ...front of the engine III ELECTRICAL SYSTEM 1 Reading a Parts Page Reading a Parts Page IMPORTANT Before selecting parts be sure that you are choosing parts from the correct page Check the model designa...

Page 6: ...0 05 not shown 11476 78300 71 Liner Shim T 0 10 not shown 3 90105 14950 71 10 Bolt 4 90253 15950 71 2 Pin 5 90360 14950 71 2 Expansion Plug 6 96411 45000 2 Expansion Plug 7 90331 55950 71 1 Plug 8 964...

Page 7: ...B 11475 78300 71 Liner Shim T 0 05 not shown 11476 78300 71 Liner Shim T 0 10 not shown 3 90105 14950 71 10 Bolt 4 90253 15950 71 2 Pin 5 90360 14950 71 2 Expansion Plug 6 96411 45000 2 Expansion Plug...

Page 8: ...P984 09 05 1 2 GROUP 1 ENGINE Crankshaft Pistons Connecting Rods Crankshaft Pistons Connecting Rods P984 01 02 A 5201 B 3989 1301...

Page 9: ...tamped with Mark 1 or Mark 2 31 11704 78700 71 1 Main Bearing Set 0 25 mm Undersize 11705 78700 71 1 Main Bearing Set 0 50 mm Undersize 11706 78700 71 1 Main Bearing Set 0 75 mm Undersize 11707 78700...

Page 10: ...P984 09 05 Crankshaft Pistons Connecting Rods Crankshaft Pistons Connecting Rods A 5201 B 3989 1301 GROUP 1 ENGINE 1 4...

Page 11: ...25 mm Undersize 11705 78700 71 1 Main Bearing Set 0 50 mm Undersize 11706 78700 71 1 Main Bearing Set 0 75 mm Undersize 11707 78700 71 1 Main Bearing Set 1 00 mm Undersize 31A 11701 78703 71 5 Main Be...

Page 12: ...ESCRIPTION SERIAL NUMBER 1 11351 78302 71 1 Flywheel Housing SAE 4 2 13405 78302 71 1 Flywheel Assembly SAE 10 3 13453 22060 71 1 Ring Gear 108 Teeth 4 90105 12039 6 Washer Based Head Hexagon Bolt 5 9...

Page 13: ...04812 2 15310 78300 71 1 Oil Pressure Relief Valve M18 Thread 3 15104 78700 71 1 Strainer 4 24 05401 1 Oil Filter 5 15060 78300 71 A 1 Oil Filter Mount formerly 15060 78300 71 6 15702 78700 71 1 Tube...

Page 14: ...y from S N 0042813 2 15310 78700 71 1 Oil Pressure Relief Valve M16 Thread 3 15104 78700 71 1 Strainer 4 24 05401 1 Oil Filter 5 15608 78300 71 1 Oil Filter Mount 6 15702 78700 71 1 Tube Assembly 7 15...

Page 15: ...iming Pointer 45 11 75401 1 Gasket Hydraulic Pump Flange 45A 11383 78700 71 1 Gasket Rear Main Seal Retainer formerly 11383 78330 71 46 11381 78700 71 1 Retainer Rear Main Seal formerly 11381 78300 71...

Page 16: ...P984 09 05 1 10 GROUP 1 ENGINE Camshaft Valve Train Camshaft Valve Train P984 01 06...

Page 17: ...51 44030 8 Lifter Standard 13755 47011 8 Lifter O S 0 05 mm 46 90501 45228 8 Valve Spring 47 13741 46010 8 Valve Spring Retainer 47A 90913 03018 16 Valve Lock 48 13613 78700 71 1 Injection Pump Drive...

Page 18: ...P984 09 05 1 12 GROUP 1 ENGINE Camshaft Valve Train Camshaft Valve Train P984 01 06...

Page 19: ...4 Exhaust Valve 45 13751 78700 71 8 Lifter 13755 47011 8 Lifter O S 0 05 mm 46 90501 40950 71 8 Valve Spring 47 13741 46010 8 Valve Spring Retainer 47A 90913 03018 16 Valve Lock 48 13613 78702 71 1 In...

Page 20: ...ve Seat 5 96411 43000 8 Expansion Plug 6 96411 45000 2 Expansion Plug 7 96411 43000 3 Expansion Plug 8 90440 15141 4 Tube 9 11201 78300 71 1 Rocker Arm Cover 10 12180 13030 1 Oil Filter Cap includes k...

Page 21: ...Valve Seat 5 96411 43000 8 Expansion Plug 6 96411 45000 2 Expansion Plug 7 96411 43000 3 Expansion Plug 8 90440 15141 4 Tube 9 11201 78700 71 1 Rocker Arm Cover 10 12180 13030 1 Oil Filter Cap include...

Page 22: ...DESCRIPTION SERIAL NUMBER 1 36 75402 1 Oil Pan Drain Fitting 2 21 62508 1 Male Elbow 90 3 8 NPT x 1 2 37T 3 18 75400 1 Hose Assembly 1 2 ID x 1 2 NPT x 1 2 37T 4 21 00003 1 Pipe Cap 1 2 NPT 5 19 0001...

Page 23: ...P984 09 05 GROUP 1 ENGINE Notes Notes 1 17...

Page 24: ...ter Element Lugger 24 25402 1 Air Filter Element Marine see Intake Noise Reduction Assembly 5 12 00809 2 Capscrew Hex Head M10 x 1 25 x 25 mm 6 15 00802 2 Helical Lock Washer M10 7 21 25401 1 Male Con...

Page 25: ...ESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 10 25401 1 Intake Manifold 2 28 25401 1 Cover Plate 3 24 25402 1 Air Filter Element 4 11 25401 1 Gasket 7 18 25403 1 Hose Air I...

Page 26: ...5 x 25 mm 6 15 00802 2 Lock Washer Helical M10 7 21 25401 1 Nipple Plain BP 3 8 NPT x 1 1 4 8 12 00754 2 Capscrew Hex Head M8 x 1 25 x 85 mm 9 15 00701 4 Flat Washer M8 10 16 25400 4 O Ring 8 5 mm x 1...

Page 27: ...M units 18 25403 1 Air Intake Hose 2 ID x 65 1500 RPM units 2 19 00032 1 Hose Clamp 32 3 19 71035 2 Adelle Clamp 2 14 ID x 1 2 Stud 4 12 09516 1 Capscrew Hex Head 1 2 13 x 2 Stainless Steel 5 15 00508...

Page 28: ...08061 3 Lock Nut Flanged M8 x 1 25 4 90116 08131 3 Stud M8 x 1 25 x 20 mm 30 mm LOA 5 91611 60825 3 Capscrew Hex Head with Washer M8 x 1 25 x 25 mm 6 91611 60865 3 Capscrew Hex Head with Washer M8 x 1...

Page 29: ...PTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 24 20001 1 Air Filter 2 31 25401 1 Air Inlet Adapter 3 11 25400 1 Gasket 4 12 00712 4 Capscrew Hex Head M8 x 1 25 x 25 mm 5 15 00702...

Page 30: ...anifold 2 11 35402 4 Exhaust Manifold Gasket 17173 78300 71 1 Exhaust Manifold Gasket replaced by 11 35402 3 13 35401 8 Stud M10 x 1 25 x 35 mm 47 mm LOA 4 14 00816 8 Hex Nut M10 x 1 25 14 mm Hex 5 15...

Page 31: ...Special 15 00701 Flat Washer M8 5 21 31902 1 Male Elbow 90 1 2 NPT x 3 4 HB 6 19 00010 2 Hose Clamp 10 7 18 35404 1 Hose 3 4 ID x 46 Wire Reinforced HE units 18 35403 1 Hose 3 4 ID x 49 Wire Reinforc...

Page 32: ...SCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 27 35405 1 Dry Exhaust Elbow 31 35401 1 Dry Exhaust Adapter 2 NPT Female 2 11 35401 1 Exhaust Elbow Gasket 3 15 00702 4 Lock Was...

Page 33: ...ID x 30 8 11 15401 1 Gasket Thermostat Housing 9 12 00800 3 Capscrew Hex Head M10 x 1 25 x 100 mm 10 12 00803 3 Capscrew Hex Head M10 x 1 25 x 65 mm 11 18 15401 1 Bypass Hose 1 ID x 5 1 4 Silicon 12 1...

Page 34: ...Exchanger Assembly Lugger see parts detail 20 15420 1 Heat Exchanger Assembly Northern Lights see parts detail 2 12 00211 4 Capscrew Hex Head 5 16 18 x 3 4 3 15 00211 4 Flat Washer 5 16 4 18 15402 1...

Page 35: ...cludes all Keys 20 15420 1 Heat Exchanger Assembly Lugger includes all Keys 1 20 15400 1 Heat Exchanger Northern Lights 20 15401 1 Heat Exchanger Lugger 2 21 12010 1 Zinc Electrode 3 21 12000 1 Brass...

Page 36: ...L NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 16100 78700 71 1 Coolant Pump Assembly parts not available separately includes Key 2 2 21 15402 1 Elbow Fitting with 3 8 BSPT Heater Outlet 3 1...

Page 37: ...Outlet Keel Cooling Outlet KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 31 15402 1 Keel Cooling Adapter 2 11 12203 1 Gasket 3 15 00202 2 Lock Washer 5...

Page 38: ...IPTION SERIAL NUMBER 1 25 15405 1 Raw Water Pump see parts detail 2 00 15401 2 Mounting Clip 3 16 15401 1 O Ring 4 12 34800 2 Capscrew Hex Head M10 x 1 5 x 160 mm 5 21 00129 2 Brass Male Connection 1...

Page 39: ...1 25 15407 1 Pump Housing 2 25 15406 1 Shaft 3 25 12060 1 Impeller includes key 11 4 25 12061 1 Cam 5 25 12062 1 Wear Plate 6 25 12063 1 End Cover 7 25 12064 1 Bearing 8 25 12065 1 Lip Seal 9 25 12066...

Page 40: ...4 Banjo Bolt 5 90201 08106 8 Washer 6 11176 56020 4 Injection Nozzle Seat 7 90430 18014 4 Gasket 8 90179 08061 8 Nut 9 90116 08234 8 Stud 10 23770 68030 1 Banjo Union Fuel Return 11 23760 78300 71 1 F...

Page 41: ...rked DLLA150P602 for injector 23600 78301 71 3 23624 58010 1 Nozzle Retaining Nut 4 23625 58230 4 Banjo Bolt 5 90201 08106 8 Washer 6 11176 56020 4 Injection Nozzle Seat 7 90430 18014 4 Gasket 8 90179...

Page 42: ...1 Injection Line 2 4 23703 78301 71 1 Injection Line 3 5 23704 78301 71 1 Injection Line 4 6 90301 99950 71 1 O Ring 7 22811 78301 71 1 Injection Pump Brace 8 91651 60820 2 Bolt 9 90179 08040 1 Bolt...

Page 43: ...ction Line 2 8 23703 78300 71 1 Injection Line 3 9 23704 78300 71 1 Injection Line 4 10 23741 64020 2 1 2 Clamp 11 92112 60625 2 Stud 12 90464 00446 1 Clamp 13 12581 78700 71 1 Insulator 14 23 95404 1...

Page 44: ...56080 1 Filter Head Assembly with Element 1 23311 56070 1 Fuel Filter Base 2 24 52020 1 Fuel Filter 3 23906 78300 71 1 Hose Assembly 4 23801 78300 71 1 Pipe Assembly 5 15707 78300 71 1 Oil Supply Lin...

Page 45: ...2 Lock Washer Helical M8 5 12 00812 2 Capscrew Hex Head M10 x 1 25 x 40 mm 6 15 00805 2 Flat Washer M10 7 23301 87315 1 Filter Head Assembly includes keys 12 15 8 27 55402 1 Tube Fuel Filter Supply no...

Page 46: ...Male Elbow 90 Brass 1 4 NPT x 5 16 45T 3 12 00111 2 Capscrew Hex Head 1 4 20 x 3 4 4 15 00102 2 Lock Washer Helical 1 4 5 21 31624 2 Plug Brass Hex Head 1 4 NPT for shipping 6 18 52103 1 Hose 5 16 ID...

Page 47: ...Plug 1 4 NPT for shipping 5 21 52203 3 Banjo Fitting 1 4 NPT 6 21 71049 1 Male Elbow 90 Steel 1 4 NPT x 1 4 37T formerly 21 74406 7 18 55407 1 Hose Assembly 1 4 ID x 20 formerly 18 55401 8 21 53204 2...

Page 48: ...1 Push Rod 3 090222 0070 4 Washer 4 092121 0011 2 Check Valve 5 092124 0010 2 Spring 6 092125 0010 2 Gasket 7 092127 0010 1 Valve Support 8 130516014 1 Primer Pump 9 092171 0011 1 Piston 10 949180 031...

Page 49: ...P984 09 05 4 9 GROUP 4 FUEL SYSTEM Notes Notes...

Page 50: ...P984 09 05 5 0 GROUP 5 ELECTRICAL SYSTEM Engine Electrical 12 Volt Lugger Standard Ground Engine Electrical 12 Volt Lugger Standard Ground A 7714 C 2452 Propulsion Engine Applications...

Page 51: ...rew Hex Head M12 x 1 25 x 20 mm 9 15 00701 2 Lock Washer M12 10 12 00030 2 Capscrew Hex Head M6 x 1 0 x 15 mm 11 15 01132 2 Lock Washer M6 12 14 01131 2 Hex Nut M6 x 1 0 13 00 44801 1 Relay Bracket Co...

Page 52: ...P984 09 05 5 2 GROUP 5 ELECTRICAL SYSTEM Engine Electrical 12 Volt 24 Volt Standard Ground Engine Electrical 12 Volt 24 Volt Standard Ground Generator Set Applications A 4202 C 2451A...

Page 53: ...5 Amp units with PX K generators 8 22 41060 2 Diode 9 12 00015 3 Machine Screw 10 32 x 3 8 10 15 00032 3 Flat Washer 10 11 14 00006 3 Hex Nut Nylock 10 32 12 21 00139 1 Female Adapter 1 8 BSPT x 1 8 N...

Page 54: ...P984 09 05 5 4 GROUP 5 ELECTRICAL SYSTEM Engine Electrical 12 Volt 24 Volt Isolated Ground Engine Electrical 12 Volt 24 Volt Isolated Ground Generator Set Applications P984 05 04...

Page 55: ...with PX K generators 8 22 41060 2 Diode 9 12 00015 3 Machine Screw 10 32 x 3 8 10 15 00032 3 Flat Washer 10 11 14 00006 3 Hex Nut Nylock 10 32 12 21 00139 1 Female Adapter 1 8 BSPT x 1 8 NPT 13 21 054...

Page 56: ...41060 2 6 Amp Diode not shown 2 22 42047 4 Relay 12 Volt SPDT 22 40085 4 Relay 24 Volt SPDT 3 22 40391 4 Relay Base 22 40393 4 Clip Terminal Retaining not shown 4 22 40193 1 12 Connection Terminal Boa...

Page 57: ...ludes keys 1 3 6 8 1 23 40010 1 Bracket 2 22 41070 1 Circuit Breaker 40 Amp 3 22 40391 2 Relay Base 22 40393 2 Clip Terminal Retaining 4 22 40085 2 Relay 24 Volt Start and Stop 22 42047 2 Relay 12 Vol...

Page 58: ...5403 1 Rod All Thread 1 4 38 x 6 3 8 24 Volt Solenoid 7 12 00712 2 Capscrew Hex Head M8 x 1 25 x 20 mm 8 15 00702 2 Lock Washer Helical M8 9 23 45402 1 Mounting Bracket 10 12 00030 2 Capscrew Hex Head...

Page 59: ...Drive Belt without PTO 40 05405 1 Drive Belt with PTO 4 23 45403 1 Tensioning Arm 5 21 45401 1 Spacer 6 21 45402 1 Spacer 7 15 00701 1 Flat Washer M8 8 15 00702 2 Lock Washer Helical M8 9 14 00711 1...

Page 60: ...2 00831 2 Capscrew Hex Head M10 x 1 5 x 25 mm 4 15 00805 2 Flat Washer M10 5 14 00812 2 Hex Nut Nylock M10 x 1 5 6 12 00714 1 Capscrew Hex Head M8 x 1 25 x 40 mm 7 12 00713 1 Capscrew Hex Head M8 x 1...

Page 61: ...90099 78000 71 1 Bearing 12C 90099 04330 2 Stud Bolt 40 27411 78301 71 1 Alternator Pulley 42 27039 78300 71 1 Rear End Cover 43 27371 63020 2 Alternator Brush 44 27372 63020 2 Brush Spring 45 27357 7...

Page 62: ...0 x 1 25 x 90 mm All Thread 5 15 00805 1 Flat Washer M10 6 15 00804 2 Wave Washer M10 7 14 00814 2 Hex Nut M10 x 1 25 8 12 00500 1 Capscrew Hex Head 1 2 13 x 4 9 15 00504 2 Flat Washer 1 2 SAE 10 21 4...

Page 63: ...ounting 4 12 50051 2 Capscrew Hex Head M10 x 1 25 x 90 mm All Thread 5 15 00805 1 Flat Washer M10 6 15 00804 2 Wave Washer M10 7 14 00814 2 Hex Nut M10 x 1 25 8 12 00354 1 Capscrew Hex Head 3 8 16 x 3...

Page 64: ...acking for Starter Yoke 10 28140 77090 1 Starter Brush Holder Assembly 20 28011 54010 1 Starter Clutch Sub Assembly 21 28101 22060 71 1 Starter Pinion Sub Assembly 22 28105 22060 71 1 Contact Chip Sub...

Page 65: ...l Pressure Gauge 0 150 PSI 12 Volt 6 22 40263 1 Alarm Horn 12 24 Volt replaces former 22 44854 22 44855 7 37 95403 1 Tachometer 0 3000 RPM 12 Volt 8 22 44851 2 Fault Lamp Holder Amber 9 22 44852 Bulb...

Page 66: ...080 Oil Pressure Gauge 0 150 PSI 24 Volt Square Bezel 6 22 40263 1 Alarm Horn 12 24 Volt 7 37 95404 1 Tachometer 0 3000 RPM 24 Volt 8 22 44851 2 Fault Lamp Holder Amber 9 22 44853 Bulb Clear 24 Volt 1...

Page 67: ...Bulb Clear 12 volt 8 22 40247 1 Toggle Switch SPST Maintained Black HDWE 9 22 41060 2 Diode 6 Amp 100 Volt not shown 10 22 00044 1 Fuse Holder In line 15 Amp 32 Volt 11 22 41008 1 Fuse 7 1 2 Amp 250...

Page 68: ...es 1 Control Panel 12 Volt includes all keys 1 Series 1 Control Panel 24 Volt includes all keys 1 00 40013 1 Plate 2 1 Preheat Shutdown Bypass Switch 3 1 Engine Control Switch 4 22 90009 1 Wire Harnes...

Page 69: ...2115 1 S 1 Start Stop Control Panel 24 Volt includes all keys 1 00 40013 1 Plate S 1 Control Panel 2 22 90167 1 Rocker Switch 3 22 90168 1 Rocker Switch 4 22 42066 1 Wire Harness 12 Volt 22 42067 1 Wi...

Page 70: ...Control Panel 12 Volt includes all keys 1 Series 1 B Control Panel 24 Volt includes all keys 1 1 Preheat Shutdown Bypass Switch 2 1 Engine Control Switch 3 28 90003 1 Plate 4 22 90009 1 Hour Meter 5...

Page 71: ...h 3 22 90168 1 Rocker Switch 4 22 90009 1 Hourmeter 5 12 00093 2 Machine Screw Round Head 6 32 x 1 2 S S 6 15 00030 2 Star Washer 7 14 00015 2 Hex Nut 8 22 42063 1 Wire Harness without Resistor 12V 22...

Page 72: ...cludes all keys 1 28 90010 1 Panel Plate 2 37 40010 1 Oil Pressure Gauge 0 80 PSI 3 37 40011 1 Engine Temperature Gauge 0 2500 F 4 37 40012 1 DC Voltmeter 12 Volt 37 40014 1 DC Voltmeter 24 Volt 5 27...

Page 73: ...all keys 1 28 90010 1 Panel Plate 2 37 40015 1 Oil Pressure Gauge 0 150 PSI 3 37 40011 1 Engine Temperature Gauge 0 2500 F 4 37 40012 1 DC Voltmeter 12 Volt 37 40014 1 DC Voltmeter 24 Volt 5 27 40013...

Page 74: ...ngine Temperature Gauge 0 250 F 4 37 40012 1 DC Voltmeter 12 Volt 37 40014 1 DC Voltmeter 24 Volt 5 37 40013 1 Hourmeter Standard Line 6 00 91018 1 Series 3 Control Panel Decal 7 22 41077 1 Terminal B...

Page 75: ...gine Temperature Gauge 0 250 F 4 37 40012 1 DC Voltmeter 12 Volt 37 40014 1 DC Voltmeter 24 Volt 5 37 40013 1 Hourmeter Standard Line 6 00 91018 1 Series 3 Control Panel Decal 7 22 41077 1 Terminal Bo...

Page 76: ...t Exchanged units 2 23 05405 1 Bracket 3 23 05406 1 Bracket 4 21 45403 1 Spacer 5 21 75402 1 Spacer 6 12 00802 1 Capscrew Hex Head M10 x 1 25 x 80 mm Grade 8 8 7 15 00802 1 Lock Washer M10 8 15 00807...

Page 77: ...for Small Frame Alternators Heat Exchanged units 2 23 05403 1 Bracket 3 23 05413 1 Bracket 4 23 05405 1 Bracket 5 00 00017 2 Grommet 6 21 05002 2 Spacer 7 00 05409 1 Grommet 8 21 05002 1 Spacer 9 15...

Page 78: ...cket 4 21 75402 2 Spacer 5 23 05408 1 Bracket 6 23 05407 1 Bracket 7 23 05406 1 Bracket 8 12 00802 1 Capscrew Hex Head M10 x 1 25 x 80 mm Grade 8 8 9 12 00810 1 Capscrew Hex Head M10 x 1 25 x 45 mm 10...

Page 79: ...ard for Medium Frame Alternators Heat Exchanged units 00 75441 1 Guard for Medium Frame Alternators Heat Exchanged units with belt driven raw water pump 00 75439 1 Guard for 12 Volt 40 Amp Alternator...

Page 80: ...4 23 05403 1 Bracket 5 23 05411 1 Bracket 6 16 00702 1 Lock Washer 7 21 05002 3 Spacer 8 00 00017 3 Grommet 9 15 70004 3 Snubbing Washer S S 10 15 00705 3 Lock Washer S S 11 12 00801 1 Capscrew Hex He...

Page 81: ...11 25400 1 Air Intake 5 16 25400 4 Air Intake O Ring 6 11 35401 1 Exhaust Elbow 7 11 15401 1 Thermostat Housing 8 11 10015 1 Thermostat O Ring 9 11 12203 2 Heat Exchanger to Expansion Tank 10 20 12012...

Page 82: ...ooler Mounting 8 12 00808 2 Capscrew Hex Head M10 x 1 25 x 20 mm 9 15 00802 2 Lock Washer 10 15 00501 8 Flat Washer 1 2 USS 11 19 00020 2 Hose Clamp 20 12 12 05405 2 Male Connector Steel 1 2 NPT x 1 2...

Page 83: ...Gear Oil Cooler 7 23 15403 1 Bracket Gear Oil Cooler Mounting 8 12 00808 2 Capscrew Hex Head M10 x 1 25 x 20 mm 9 15 00802 2 Lock Washer 11 19 00020 2 Hose Clamp 20 12 12 05405 2 Male Connector Steel...

Page 84: ...ket Gear Oil Cooler Mounting 8 12 00808 2 Capscrew Hex Head M10 x 1 25 x 20 mm 9 15 00802 2 Lock Washer 10 19 00044 2 Hose Clamp 44 11 19 00020 2 Hose Clamp 20 12 12 05405 2 Male Connector Steel 1 2 N...

Page 85: ...lbow 900 Steel 3 8 NPT x 1 2 37T 13 18 65405 1 Hose Assembly 1 2 ID x 46 14 18 65406 1 Hose Assembly 1 2 ID x 51 15 21 71009 3 Male Elbow 450 Steel 3 8 NPT x 1 2 37T 17 18 12254 1 Hose 1 1 2 ID x 2 1...

Page 86: ...t Plateform 310 lb 5 15 00020 8 Snubbing Washer 6 12 00500 2 Capscrew Hex Head 1 2 13 x 4 7 12 00024 2 Capscrew Hex Head 1 2 13 x 4 1 2 8 15 00504 4 Flat Washer 1 2 SAE 9 14 00512 4 Hex Nut Nylock 1 2...

Page 87: ...0508 4 Flat Washer 1 2 SAE Stainless Steel 8 15 00020 8 Snubbing Washer 9 33 85406 2 Plateform Mount 400 lb 10 33 83106 2 Plateform Mount 310 lb 11 12 00776 16 Capscrew Hex Head M8 x 1 25 x 20 mm Stai...

Page 88: ...00802 8 Lock Washer Helical M10 6 12 00550 2 Capscrew Hex Head 1 2 13 x 3 7 15 00504 2 Flat Washer 1 2 SAE 8 15 00016 2 Head Washer 9 33 81054 2 Centerbonded Mount 400 lb 10 15 00026 2 Tail Washer 11...

Page 89: ...sher M12 S S 8 15 00016 2 Head Washer 9 33 81054 2 Centerbonded Mount 400 lb 10 15 00026 2 Tail Washer 11 14 09830 2 Hex Nut Nylock M12 x 1 75 S S 12 12 95501 2 Capscrew Hex Head M12 x 1 75 x 75 mm S...

Page 90: ...DESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 23 85421 1 Engine Front Mount Bracket Right Hand 2 23 85420 1 Engine From Mount Bracket Left Hand 3 15 00802 8 Lock Washer He...

Page 91: ...Eye Front Lifting Eye Front KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 00 75401 1 Lifting Eye Front 2 12 00808 2 Capscrew Hex Head M10 x 1 25 x 20 m...

Page 92: ...er Hi Collar M10 6 12 65402 8 Capscrew Hex Head W Tapered Seat M10 x 1 25 x 28 mm 7 28 65401 2 Spacer Plate 8 34 65402 1 Flange Pulley Mounting 9 90105 16951 71 1 Capscrew Adapter Flange Retainer 10 3...

Page 93: ...ocket Head M10 x 1 5 x 25 mm 5 15 00803 8 Lock Washer Hi Collar M10 6 12 65401 8 Capscrew Hex Head with Tapered Seat M10 x 1 25 x 20 mm 7 34 65402 1 Pulley Mounting Flange 8 90105 16951 71 1 Crankshaf...

Page 94: ...ER QTY DESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 1 34 60031 1 Electric Clutch Assembly 12 volt 34 60032 1 Electric Clutch Assembly 24 volt 2 12 00513 4 Capscrew Hex Head...

Page 95: ...l Drain Kit Oil Drain Kit KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER 34 70010 Oil Drain Kit Complete includes all keys 1 36 72002 1 Hand Pump 2 31 7000...

Page 96: ...502 2 Lock Washer Helical 1 2 7 21 54801 1 Male Elbow 45 1 4 NPT x 1 4 37T 8 21 50009 2 Female Swivel Brass 1 4 37T x 1 4 HB 9 18 53601 1 Hose 1 4 ID x 29 Push on 10 21 74406 1 Male Connector Steel 1...

Page 97: ...45T 6 12 00311 2 Capscrew Hex Head 3 8 16 x 3 4 7 15 00302 2 Lock Washer Helical 3 8 8 15 00301 2 Flat Washer 3 8 9 12 00113 2 Capscrew Hex Head 1 4 20 x 1 1 4 10 23 75409 1 Bracket Switch Gauge Moun...

Page 98: ...Elbow 90 Steel 1 8 NPT x 1 4 37T 5 18 05401 1 Hose Assembly 6 21 74406 1 Male Connector Steel 1 4 NPT x 1 4 37T 7 12 00513 2 Capscrew Hex Head 1 2 13 x 1 1 4 8 15 00502 2 Lock Washer 1 2 9 22 41077 1...

Page 99: ...2 U Bolt Clamp 4 14 00101 4 Lock Nut 5 21 10023 2 Bushing Brass 1 NPT x 3 4 NPT 6 21 11902 1 Male Connector Brass 3 4 NPT x 3 4 HB 7 21 12809 1 Male Elbow 900 Brass 3 4 NPT x 3 4 HB 8 12 00512 2 Capsc...

Page 100: ...ern lights com 4420 14th Ave NW Seattle WA 98107 Tel 206 789 3880 1 800 762 0165 Fax 206 782 5455 Northern Lights and Lugger are registered trademarks of Northern Lights Inc 2005 All rights reserved L...

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