Northern Lights Lugger 0844K, Operator'S Manual

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O844K 10/09
The Servicing Schedule Chart below shows the service schedule required for proper maintenance of your generator
set. More detailed coverage of each Service Point (SP) is listed on the page noted in the ‘page’ column.
dAILy:
SP1 Check oil level in engine
SP5 Check V-belt tension
SP7 Check primary fuel filter
SP13 Check coolant level
Check sea strainer (marine only)
Check raw water pump for leaks
SP18 Check electrolyte in batteries
AfTER fIRST 50 hOURS:
SP2/3 Change engine oil and filter
SP6 Adjust valves
AfTER fIRST 100 hOURS:
SP2/3 Change engine oil and filter
EvERy 250 hOURS:
SP3 Change lube oil filters
SP4 Check air cleaner
SP19 Check state of charge of batteries
EvERy 500 hOURS:
SP8 Change primary fuel filter element
SP9 Change secondary fuel filter
SP22 Inspect condition of exhaust elbow
EvERy 1000 hOURS:
SP4 Change air cleaner element
SP6 Check valve clearances
SP11 Check injectors
SP17 Change impeller
EvERy 2500 hOURS:
SP12 Check fuel injection pump
SP14 Check and flush cooling system
SP15 Check and clean heat exchanger
1) Perform all maintenance once a year even if hour level has not been reached.
2) Consult manufacturer's maintenance schedule, note on chart.
3) Whenever necessary.
4) More often if necessary.
5) After first 50 hours, then at 100 hours, then at every 250 hours.
6) Change air cleaner element at 1000 hours.
Servicing Schedule Chart
10
SERvICE
50 250 500 1000 2500
POINT
PAgE OPERATION dAILy hours hours hours hours hours
ENgINE:
SP1 8 & 12 Check oil level
•
SP2 12 Change engine oil 1) 5)
• •
SP3 12 Change lube oil filters 1) 5)
• •
SP4 13 Check air cleaner 1) 4) 6)
•
SP5 13 Check V-belt tension
•
SP6 13 Check valve clearances 1) 2)
•
fUEL SySTEM:
SP7 14 Check primary filter (Racor) 2) 3)
•
SP8 14 Change primary filter element (Racor) 2) 3)
•
SP9 14 Change secondary fuel filter 1) 3)
•
SP10 15 Bleed the fuel system 3)
SP11 16 - 17 Check injectors 1) 3)
•
SP12 17 Check fuel injection pump
•
COOLINg SySTEM:
SP13 8 & 17 Check coolant level
•
SP14 17 - 18 Check and flush cooling system 1) 4)
•
SP15 18 Check and clean heat exchanger
•
SP17 18 Change impeller in raw water pump 1) 3)
•
SP22 Inspect condition of exhaust elbow 4)
•
ELECTRICAL SySTEM:
SP18 19 Check electrolyte level in batteries
•
SP19 19 Check condition of batteries with hydrometer 1) 4)
•
dRIvEN EQUIPMENT:
SP20 19 Clutch and PTO service 2)
OUT Of SERvICE:
SP21 19 Winterizing or out-of-service 3)