North Star 157204 Installation, Operation And Maintenance Manual Download Page 3 | Manualshive

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3

Machine Component Identification

Ref #

Description

Ref # Description

1

Pump Oil Fill

6

Engine Controls (see engine manual)

2

Pump Oil Drain

7

Engine Start/Stop Switch

3

Pump Inlet (Garden Hose)

8

Engine Oil Fill

4

Pump Outlet (Pressure Hose)

9

Engine Oil Drain

5

Pressure Adjustment (unloader)

10

Hose/Gun Holder

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Summary of Contents for 157204

Page 1: ...e Oil Engine is shipped without oil Fill before starting Use SAE 10W 30 motor oil Pump Oil Pump is shipped with oil Remove the red shipping plug and install vented dipstick Use SAE 30 Non Detergent oil item 4043 for oil changes Water Make sure your water flow is 20 higher than the pressure washer s flow rate Make sure your water is clean and particle free Storage Do not allow water to freeze in th...

Page 2: ... good footing and balance at all times Wear footwear capable of maintaining a good grip on wet surfaces Do not place the machine on soft or unstable ground 8 Follow the maintenance instructions specified in all manuals Do not run machine without sufficient lubrication or sufficient water to cool the pump 9 Wear safety glasses gloves face protection and appropriate clothing when operating the machi...

Page 3: ... Ref Description 1 Pump Oil Fill 6 Engine Controls see engine manual 2 Pump Oil Drain 7 Engine Start Stop Switch 3 Pump Inlet Garden Hose 8 Engine Oil Fill 4 Pump Outlet Pressure Hose 9 Engine Oil Drain 5 Pressure Adjustment unloader 10 Hose Gun Holder ...

Page 4: ...tructions I Unpack Your pressure washer is shipped in one box Separate and identify the components found in the box Use the assembly instructions in this manual for assembly HANDLE GUN LANCE AND WAND HOLDER BOX fig00951 ...

Page 5: ...5 Hardware Bag ...

Page 6: ...l hole C Make sure the oil level is between the marks on the dipstick IV Engine Preparation A Fill engine with oil see chart below B Fill fuel tank with unleaded gasoline 86 octane min Quantities Of Fluid Engine Pump Type of Fluid QTY Honda GX390 Engine SAE 10W30 37 12oz 1 1L AR RK1528HN SAE 30 15 0oz 44L SAE Non Detergent Item 4043 ...

Page 7: ... you must be able to fill a 5 gallon bucket in 83 seconds or faster C The water supply garden hose must have an inside diameter of at least 5 8 If the hose is more than 100 ft long the diameter must be at least 3 4 D Never use a reservoir tank as a water source This pressure washer is designed for a pressurized water source such as a city water faucet Sucking water out of a tank may cause pump cav...

Page 8: ...ozzle to spray chemicals onto the cleaning surface C The amount of chemical applied can be changed by turning the chemical adjustment knob located on the chemical injector D Squeeze the spray gun trigger The chemical injector will draw the chemical into the water stream E Apply chemicals evenly to the cleaning surface Allow the chemicals to react with the dirt then clean at high pressure with gree...

Page 9: ...ximum rated pressure when it leaves the factory You can reduce the water pressure by rotating the black unloader knob or by reducing the engine speed XI Shut Down Instructions WARNING Do not leave an operating machine unattended Always shut the machine OFF and relieve the pressure before leaving the machine Never disconnect the high pressure hose from the pump or spray gun while the system is pres...

Page 10: ... Loose Bolts Cleaning The Inlet Filter WARNING Check whether dangerous chemicals have been used and take precautions when handling filters A Unscrew inlet filter cap B Remove Inlet filter mesh C Run water though to clean mesh Checking the Tire Air Pressure A Remove air fill cap B Check tire side wall for correct pressure C Replace air fill cap Checking the Hoses WARNING Do not use a finger or skin...

Page 11: ... early failure Tightening belts 1 Loosen pump mount bolts 4 places 2 Tighten tension bolt 3 Re tighten pump mount bolts Changing The Pump Oil Change oil after first 40 hours then every 3 months or 500 hours 1 Remove oil drain plug 2 Drain pump oil 3 Replace oil drain plug 4 Fill pump with pump oil 5 Fill with oil until level is between marks on dipstick Quantities Of Fluid Pump Type of Fluid Qty o...

Page 12: ...sher with high pressure hose for five minutes 3 Shut down pressure washer by turning engine start switch OFF 4 Disconnect high pressure and garden hose 5 Remove spark plug turn engine start switch OFF and turn fuel valve OFF 6 Pour one teaspoon of engine oil into spark plug hole Cover the spark plug hole with a rag and turn engine over several times to lubricate cylinder 7 Replace spark plug Winte...

Page 13: ...ked or pinched hose Plugged inlet screen Pull out and clean screen carefully Need to use high pressure nozzle Change to the green nozzle Plugged nozzle Remove nozzle check for blockage Worn nozzle Replace nozzle Leak in high pressure line Fix leaks NO CHEMICAL INJECTION Causes Solutions Adjustment knob turned OFF Rotate adjustment knob counter clockwise Need to use different nozzle Change to the b...

Page 14: ...35 15431 Rubber Foot 2 11 780382 AR RK1528HN Pump 1 36 777904 Nozzle QC Coupler 1 12 2296 3 8 Steel Hex Nipple 1 37 36763 Belt Guard Bottom 1 13 782572 Unloader Valve 1 38 36761 Belt Guard 1 14 35169 Inlet Filter 1 40 779167 28 Lance Extension 1 15 780349 Pump Riser 1 41 22622 Lance Grip 1 16 777915 QC 3 8 Male Nipple 1 42 780455 3 8 Male QC Coupler 1 17 777119 Hose Clamp 2 43 779168 Spray Gun 1 1...

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Page 17: ...h as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fail...

Page 18: ...18 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499 ...

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