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furnace must be cleaned and/or repaired if found to 

be dirty, damaged, or malfunctioning in any way by 

a qualified HVAC technician. The air handler shall be 

inspected and approved by applicable local authority 

even if this requires redundant inspections.

• The serial number for the air handler used during 

construction must be submitted in writing (fax and 

email also acceptable). This information will be used 

to track the long-term affects of air handler usage 

during construction. Proof of this submittal shall be 

available for the final inspection of the air handler prior 

to occupancy.

Installation in a Garage

 WARNING:

Do not place combustible materials on or against 

the cabinet. Do not place flammable materials, 

(gasoline, paint thinners, etc.) or any other 

flammable vapors and liquids, in the vicinity of 

the air handler.

The B6BW air handler may be installed in a residential 

garage with the provision that the unit must be located or 

protected to prevent physical damage by vehicles.

Plenums & Air Ducts

This unit is designed only for use with a supply and return 

duct. Air ducts should be installed in accordance with the 

standards of the National Fire Protection Association 

Standard for Installation of Air Conditioning Systems 

(NFPA 90A), Standard for Installation of Residence Type 

Warm Air Heating and Air Conditioning Systems (NFPA 

90B), and all applicable local codes. NFPA publications 

are available by writing to: National Fire Protection 

Association, Batterymarch Park, Quincy, ME 02269 or visit  

www.NFPA.org on the web.

 WARNING:

All return ducts must be secured to the air handler 

with sheet metal screws. All return ducts must be 

adequately sealed. When return air is provided 

through the bottom of the unit, the joint between 

the air handler and the return air plenum must 

be air tight.
Return air and circulating air ducts must not be 

connected to any other heat producing device 

such as a fireplace insert, stove, etc. This may 

result in fire, explosion, carbon monoxide 

poisoning, personal injury, or property damage.

•  Plenums and air ducts must be installed in accordance 

with the Standard for the Installation of Air Conditioning 

and Ventilating Systems (NFPA No. 90A) or the 

Standard for the Installation of Warm Air Heating and 

Air Conditioning Systems (NFPA No. 90B).

•  Design the duct work according to methods described 

by the Air Conditioning Contractors of America 

(ACCA).

•  The return air duct must have the same free area as 

the opening provided on the blower coil unit.

•  The ducts should be appropriately sized to the capacity 

of the air handler to ensure its proper airflow rating.

•  It is good practice to seal all connections and joints 

with industrial grade sealing tape or liquid sealant. 

Requirements for sealing ducts vary from region to 

region. Consult with local codes for requirements 

specific to your area.

Acoustical Duct Work

Certain installations may require the use of acoustical 

lining inside the supply duct work.

• Acoustical insulation must be in accordance with 

the current revision of the Sheet Metal and Air 

Conditioning Contractors National Association 

(SMACNA) application standard for duct liners.

•  Duct lining must be UL classified batts or blankets with 

a fire hazard classification of FHC-25/50 or less.

•  Fiber duct work may be used in place of internal duct 

liners if the fiber duct work is in accordance with the 

current revision of the SMACNA construction standard 

on fibrous glass ducts. Fibrous duct work and internal 

acoustical lining must be NFPA Class 1 air ducts when 

tested per UL Standard 181 for Class 1 ducts.

Unconditioned Spaces

All duct work passing through unconditioned space must 

be properly insulated to minimize duct losses and prevent 

condensation. Use insulation with an outer vapor barrier. 

Refer to local codes for insulation material requirements.

Filter Requirements

B6BW Air Handlers are supplied with a single air filter 

when shipped from the factory. Accessing the filter does 

not require tools and can be removed from the front of the 

unit. See Unit Maintenance on 

page  11

 for filter sizes 

and installation information.

 WARNING:

Never operate the furnace without a filter in place. 

Dust and lint can build up on internal components, 

resulting in loss of efficiency, equipment damage, 

and possible fire.

Summary of Contents for B6BW Series

Page 1: ...rrait entraînerunfonctionnementdangereuxdel appareil des blessures graves la mort ou des dommages matériels Unentreteinincorrectpourraitentraînerunfonctionnement dangereux de l appareil des blessures graves la mort ou des dommages matériels Couper toute alimentation électrique au générateur d air chaud avant de prodéder aux travaux d entretein Au moment de l entretien des commandes étiquetez tous ...

Page 2: ...chaud avant de prodéder aux travaux d entretein Au moment de l entretien des commandes étiquetez tous les fils avant de les débrancher S assurer de les raccorder correctement S assurerquel appareilfonctionneadéquatement aprés l entretien IMPORTANT SAFETY INFORMATION 2 REQUIREMENTS CODES 3 GENERAL INFORMATION 4 Before You Install this Unit 4 Locating the Air Handler 4 Minimum Clearances 4 Operation...

Page 3: ...8 Rexdale Boulevard Etobicoke Toronto Ontario M9W 1R3 Canada Safety US NFGC NFPA 54 1999 ANSI Z223 1 and the Installation Standards Warm Air Heating and Air Conditioning Systems ANSI NFPA 90B CANADA CAN CGA B149 1 and 2 M00 National Standard of Canada NSCNGPIC WARNING NITROGEN HEALTH FLAMMABILITY REACTIVITY 0 Minimal Hazard 1 Slight Hazard 1 0 0 B6BW Air Handlers leave the factory with a nitrogen ...

Page 4: ...power service access and noise The dimensions of the room or alcove must be able to accommodate the overall size of the unit and the installation clearances listed in Table 1 Physical dimensions for this air handler are shown in Figure 4 page 13 and Table 7 page 14 The air handler should be installed before routing the refrigerant tubing Minimum Clearances This appliance must be installed in accor...

Page 5: ...s and air ducts must be installed in accordance with the Standard for the Installation of Air Conditioning and Ventilating Systems NFPA No 90A or the Standard for the Installation of Warm Air Heating and Air Conditioning Systems NFPA No 90B Design the duct work according to methods described by the Air Conditioning Contractors of America ACCA The return air duct must have the same free area as the...

Page 6: ...ation attach bottom access panel to the front of the unit below the top service panel If the air handler is recessed in a wall attachment to the framing studs are through the inside of the front flange For hanging applications these units are provided with 2 piece offset hanging bracket attached to the rear of the cabinet See Figure 1 Mounting bracket dimensions are shown in Figure 4 page 13 Conne...

Page 7: ... accordance with the outdoor unit specifications Verify the ends are round clean and free of any burrs 2 Connect the suction and liquid lineset tubes CAUTION It is recommended that a wet rag be wrapped around the suction line before applying heat Failure to keep components cool during brazing may result in structural damage premature equipment failure or possible personal injury 3 Brazetheindividu...

Page 8: ...ls Couper toute alimentation électrique au générateur d air chaud avant de prodéder aux travaux d entretein Au moment de l entretien des commandes étiquetez tous les fils avant de les débrancher S assurer de les raccorder correctement S assurerquel appareilfonctionneadéquatement aprés l entretien Electrical connections must be in compliance with all applicable local codes and ordinances and with t...

Page 9: ...Air Conditioner Y Typical Air Conditioner with Standard Air Handler G R C E O Y Thermostat Typical Heat Pump with Standard Air Handler Heat Pump NOTE Jumper between W2 E is required when no OD T Stat is used W1 Y G R C Air Handler W1 Y G R C R C Y W2 O W2 Thermostat Connections Thermostat connections shall be in accordance with the instructions supplied with the thermostat and the indoor equipment...

Page 10: ...nitrogen charge Use caution when preparing coils for field connections If repairs makeitnecessaryforevacuationandcharging it should only be attempted by qualified trained personnel thoroughly familiar with this equipment Some local codes require licensed installation service personnel to service this type of equipment Under no circumstances should the equipment owner attempt to install and orservi...

Page 11: ...oom temperature Verify the blower cycles off with the thermostat UNIT MAINTENANCE Proper maintenance is most important to achieve the best performance from a furnace Follow these instructions for years of safe trouble free operation WARNING ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failuretofollowsafetywarningsexactlycouldresult in serious injury or property damage Improper servicing could result ...

Page 12: ...eel Inspect the blower wheel blades for accumulations of dirt and clean if necessary Inspect mounting nut for tightness when done BlowerMotor Assembly Inspecttheblowerassembly and motor mounting brackets for tightness and corrosion Correct deficiencies if necessary The blower motor contains sealed bearings and under normal operating conditions no maintenance is necessary for the life of the equipm...

Page 13: ...VIEW RIGHT SIDE LEFT SIDE BOTTOM VIEW 3 4 TOP VIEW Primary Secondary Drain Connections A Table 6 B6BW Specifications MODEL B6BW REFRIGERANT CONNECTIONS SUPPLY AIR DUCT DIMENSION A B SUCTION DIA LIQUID DIA 018K 3 4 3 8 9 x 17 1 4 36 3 8 9 1 2 019K 3 4 3 8 9 x 17 1 4 43 1 2 9 1 2 024K 3 4 3 8 9 x 17 1 4 36 3 8 9 1 2 030K 3 4 3 8 9 x 17 1 4 43 1 2 9 1 2 036K 3 4 3 8 15 x 17 1 4 43 1 2 15 1 2 Figure 4...

Page 14: ... cfm 5 2 External static pressure is shown in inches W C 3 All airflows are measured with filter and with dry coil For wet coil subtract 1 external static pressure 4 See unit nameplate or installation instructions for maximum recommended external static pressure Table 8 Control Board Operation CONTROL SIGNAL MODE OPERATION TOTAL KW BOARD ACTION W EHEAT ON 5 KW Stage 1 Heat on instantly Heat blower...

Page 15: ...a position du robinet au type de tension de l installation 4 Si le câblage interne est remplacé utilisez seulement un fil de cuivre 105 C du même gabarit CONTROL BOARD R C L2 L1 HEAT COOL EAC L1 L2 HEATER Y W G C R TRANSFORMER 24V 230V LIMIT ELEMENT RELAY ELEMENT SUPPLY VOLTAGE PSC MOTOR 3 SPEED 1 3 5 2 4 6 1 COM 2 CAP 3 CAP 4 HI 5 MED 6 LOW CAP MOTOR CONNECTION SEE NOTE NOTE 1 B6BW 030 USE 3 SPEE...

Page 16: ...llation 4 Si le câblage interne est remplacé utilisez seulement un fil de cuivre 105 C du même gabarit CONTROL BOARD R C L2 L1 HEAT COOL EAC L1 L2 HEATER Y W G C R TRANSFORMER 24V 230V LIMIT ELEMENT RELAY ELEMENT RELAY ELEMENT ELEMENT SUPPLY VOLTAGE NOTE 1 B6BW 030 USE 3 SPEED MOTOR CONNECTION AS ABOVE 2 B6BW 018 AND B6BW 024 USE 2 SPEED MOTOR CONNECTION MOTOR CONNECTION SEE NOTE PSC MOTOR 3 SPEED...

Page 17: ... installation 2 Débranchez toutes les sources d alimentation avant l entretien 3 Le transformateur peut avoir un robinet principal à double tension Agencez la position du robinet au type de tension de l installation 4 Si le câblage interne est remplacé utilisez seulement un fil de cuivre 105 C du même gabarit CIRCUIT BREAKER LIMIT ELEMENT RELAY ELEMENT SUPPLY VOLTAGE CONTROL BOARD R C L2 L1 L1 L2 ...

Page 18: ...d alimentation avant l entretien 3 Le transformateur peut avoir un robinet principal à double tension Agencez la position du robinet au type de tension de l installation 4 Si le câblage interne est remplacé utilisez seulement un fil de cuivre 105 C du même gabarit CONTROL BOARD R C L2 L1 L1 L1 L2 L2 Y W G C R CIRCUIT BREAKER TRANSFORMER 24V 208V 240V ELEMENT RELAY ELEMENT RELAY ELEMENT ELEMENT SUP...

Page 19: ...butor Mounting Bracket Drain Pan Heating Element Assembly Limit Switch Element Relay Blower Housing Transformer Capacitor Blower Wheel T Board PCB Board Motor Mount Blower Motor Figure 9 Air Handler Components Location of Air Handler Components ...

Page 20: ...en installing this product and using common sense plays an important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage These instructions are primarily intended to assist qualified individuals experienced in the prop...

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