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4

GENERAL INFORMATION

This appliance has been tested for capacity and efficiency 

in accordance with A.H.R.I. Standards and will provide 

many years of safe and dependable comfort, providing 

it is properly installed and maintained. Abuse, improper 

use, and/or improper maintenance can shorten the life 

of the appliance and create unsafe hazards. Please read 

all instructions before installing the unit.

Before You Install this Unit

 This equipment is securely packaged at the time of 

shipment and upon arrival should be carefully inspected 

for damage prior to installing the equipment at the 

job site. Claims for damage (apparent or concealed) 

should be filed immediately with the carrier.

 The cooling load of the area to be conditioned must 

be calculated and a system of the proper capacity 

selected. It is recommended that the area to be 

conditioned be completely insulated and vapor sealed.

 Check the electrical supply and verify the power 

supply is adequate for unit operation. The system 

must be wired and provided with circuit protection in 

accordance with local building codes. If there is any 

question concerning the power supply, contact the 

local power company.

 Verify the air delivery of the air handler is adequate to 

handle the static pressure drop of the coil, filter, and 

duct work.

Table 1. Minimum Unit Clearances

INSTALLATION CLEARANCES

Left Side ............. 0 Inches

Right Side ........... 0 Inches

Back .................... 0 Inches

Front ...................

See Notes

 

NOTES:

Alcove Installations - Allow 24 in. minimum clearance from front of unit to 

nearest wall or partition for servicing. Recommended clearance is 36 in.

Closet installations - require a return air grill installed in the door or a 

partially louvered door across the opening for proper air circulation. For 

clearances 6” or greater, the closet must have an open free area of 235 

in

2

 minimum. For special clearances between 1” - 5”, requirements are 

a louvered door with a minimum of 250 in

2

 (1613 cm

2

) free area. A fully 

louvered closet door is strongly recommended for both installation types.

REAR

RIGHT

SIDE

LEFT
SIDE

FRONT

Locating the Air Handler

•  Survey the job site to determine the best location for 

mounting the unit. Consideration should be given to 

availability of electric power, service access,  and 

noise.

•  The dimensions of the room or alcove must be able 

to accommodate the overall size of the unit and the 

installation clearances listed in 

Table 1

. Physical 

dimensions for this air handler are shown in 

Figure 4 

(page 13)

 and 

Table 7 (page 14)

.

•  The air handler should be installed before routing the 

refrigerant tubing.

Minimum Clearances

•  This appliance must be installed in accordance with 

clearances listed in 

Table 1

. The air handler must be 

installed with ample clearance for easy access to the 

air filter, blower assembly, burner assembly, controls, 

and vent connections.

•  Sufficient clearance for unobstructed airflow through a 

louvered door must be maintained in order to achieve 

rated performance.

Operation of Air Handler During 
Construction

 CAUTION:

Failure to follow these instructions will void the 

factory warranty and may significantly reduce 

the life or the performance of the air handler, 

and/or result in other unsafe conditions. It is 

the responsibility of the installing contractor to 

insure these provisions are met.

Operating an air handler in a construction environment 

can cause the appliance a variety of problems. Proper 

use of commercial portable space heating equipment 

during construction is recommended. This air handler 

may be used during construction if it is not in violation of 

any applicable codes and the following criteria are met:
•  The installation (including electrical supply, gas supply, 

and duct work), must meet all applicable codes and 

be permanently installed according to the instructions 

supplied with the air handler.

•  The air handler must be controlled by a properly installed 

thermostat that complies with the current provisions 

of the NEC (ANSI/NFPA 70) and all applicable codes 

having jurisdiction. Thermostat connections must be 

made in accordance with instructions supplied with 

the air handler and thermostat.

•  The installation must include a properly installed filter 

in the return air system with no by-pass air. The filter 

must be inspected frequently and replaced when 

necessary.

•  Return air must be supplied unrestricted and located 

such that dust and gases from construction activity are 

not introduced into the circulating air system.

• Before occupying the structure: The filter must be 

replaced or cleaned, the duct work must be inspected 

and cleaned of any construction debris, and the 

Summary of Contents for B6BW Series

Page 1: ...rrait entraînerunfonctionnementdangereuxdel appareil des blessures graves la mort ou des dommages matériels Unentreteinincorrectpourraitentraînerunfonctionnement dangereux de l appareil des blessures graves la mort ou des dommages matériels Couper toute alimentation électrique au générateur d air chaud avant de prodéder aux travaux d entretein Au moment de l entretien des commandes étiquetez tous ...

Page 2: ...chaud avant de prodéder aux travaux d entretein Au moment de l entretien des commandes étiquetez tous les fils avant de les débrancher S assurer de les raccorder correctement S assurerquel appareilfonctionneadéquatement aprés l entretien IMPORTANT SAFETY INFORMATION 2 REQUIREMENTS CODES 3 GENERAL INFORMATION 4 Before You Install this Unit 4 Locating the Air Handler 4 Minimum Clearances 4 Operation...

Page 3: ...8 Rexdale Boulevard Etobicoke Toronto Ontario M9W 1R3 Canada Safety US NFGC NFPA 54 1999 ANSI Z223 1 and the Installation Standards Warm Air Heating and Air Conditioning Systems ANSI NFPA 90B CANADA CAN CGA B149 1 and 2 M00 National Standard of Canada NSCNGPIC WARNING NITROGEN HEALTH FLAMMABILITY REACTIVITY 0 Minimal Hazard 1 Slight Hazard 1 0 0 B6BW Air Handlers leave the factory with a nitrogen ...

Page 4: ...power service access and noise The dimensions of the room or alcove must be able to accommodate the overall size of the unit and the installation clearances listed in Table 1 Physical dimensions for this air handler are shown in Figure 4 page 13 and Table 7 page 14 The air handler should be installed before routing the refrigerant tubing Minimum Clearances This appliance must be installed in accor...

Page 5: ...s and air ducts must be installed in accordance with the Standard for the Installation of Air Conditioning and Ventilating Systems NFPA No 90A or the Standard for the Installation of Warm Air Heating and Air Conditioning Systems NFPA No 90B Design the duct work according to methods described by the Air Conditioning Contractors of America ACCA The return air duct must have the same free area as the...

Page 6: ...ation attach bottom access panel to the front of the unit below the top service panel If the air handler is recessed in a wall attachment to the framing studs are through the inside of the front flange For hanging applications these units are provided with 2 piece offset hanging bracket attached to the rear of the cabinet See Figure 1 Mounting bracket dimensions are shown in Figure 4 page 13 Conne...

Page 7: ... accordance with the outdoor unit specifications Verify the ends are round clean and free of any burrs 2 Connect the suction and liquid lineset tubes CAUTION It is recommended that a wet rag be wrapped around the suction line before applying heat Failure to keep components cool during brazing may result in structural damage premature equipment failure or possible personal injury 3 Brazetheindividu...

Page 8: ...ls Couper toute alimentation électrique au générateur d air chaud avant de prodéder aux travaux d entretein Au moment de l entretien des commandes étiquetez tous les fils avant de les débrancher S assurer de les raccorder correctement S assurerquel appareilfonctionneadéquatement aprés l entretien Electrical connections must be in compliance with all applicable local codes and ordinances and with t...

Page 9: ...Air Conditioner Y Typical Air Conditioner with Standard Air Handler G R C E O Y Thermostat Typical Heat Pump with Standard Air Handler Heat Pump NOTE Jumper between W2 E is required when no OD T Stat is used W1 Y G R C Air Handler W1 Y G R C R C Y W2 O W2 Thermostat Connections Thermostat connections shall be in accordance with the instructions supplied with the thermostat and the indoor equipment...

Page 10: ...nitrogen charge Use caution when preparing coils for field connections If repairs makeitnecessaryforevacuationandcharging it should only be attempted by qualified trained personnel thoroughly familiar with this equipment Some local codes require licensed installation service personnel to service this type of equipment Under no circumstances should the equipment owner attempt to install and orservi...

Page 11: ...oom temperature Verify the blower cycles off with the thermostat UNIT MAINTENANCE Proper maintenance is most important to achieve the best performance from a furnace Follow these instructions for years of safe trouble free operation WARNING ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failuretofollowsafetywarningsexactlycouldresult in serious injury or property damage Improper servicing could result ...

Page 12: ...eel Inspect the blower wheel blades for accumulations of dirt and clean if necessary Inspect mounting nut for tightness when done BlowerMotor Assembly Inspecttheblowerassembly and motor mounting brackets for tightness and corrosion Correct deficiencies if necessary The blower motor contains sealed bearings and under normal operating conditions no maintenance is necessary for the life of the equipm...

Page 13: ...VIEW RIGHT SIDE LEFT SIDE BOTTOM VIEW 3 4 TOP VIEW Primary Secondary Drain Connections A Table 6 B6BW Specifications MODEL B6BW REFRIGERANT CONNECTIONS SUPPLY AIR DUCT DIMENSION A B SUCTION DIA LIQUID DIA 018K 3 4 3 8 9 x 17 1 4 36 3 8 9 1 2 019K 3 4 3 8 9 x 17 1 4 43 1 2 9 1 2 024K 3 4 3 8 9 x 17 1 4 36 3 8 9 1 2 030K 3 4 3 8 9 x 17 1 4 43 1 2 9 1 2 036K 3 4 3 8 15 x 17 1 4 43 1 2 15 1 2 Figure 4...

Page 14: ... cfm 5 2 External static pressure is shown in inches W C 3 All airflows are measured with filter and with dry coil For wet coil subtract 1 external static pressure 4 See unit nameplate or installation instructions for maximum recommended external static pressure Table 8 Control Board Operation CONTROL SIGNAL MODE OPERATION TOTAL KW BOARD ACTION W EHEAT ON 5 KW Stage 1 Heat on instantly Heat blower...

Page 15: ...a position du robinet au type de tension de l installation 4 Si le câblage interne est remplacé utilisez seulement un fil de cuivre 105 C du même gabarit CONTROL BOARD R C L2 L1 HEAT COOL EAC L1 L2 HEATER Y W G C R TRANSFORMER 24V 230V LIMIT ELEMENT RELAY ELEMENT SUPPLY VOLTAGE PSC MOTOR 3 SPEED 1 3 5 2 4 6 1 COM 2 CAP 3 CAP 4 HI 5 MED 6 LOW CAP MOTOR CONNECTION SEE NOTE NOTE 1 B6BW 030 USE 3 SPEE...

Page 16: ...llation 4 Si le câblage interne est remplacé utilisez seulement un fil de cuivre 105 C du même gabarit CONTROL BOARD R C L2 L1 HEAT COOL EAC L1 L2 HEATER Y W G C R TRANSFORMER 24V 230V LIMIT ELEMENT RELAY ELEMENT RELAY ELEMENT ELEMENT SUPPLY VOLTAGE NOTE 1 B6BW 030 USE 3 SPEED MOTOR CONNECTION AS ABOVE 2 B6BW 018 AND B6BW 024 USE 2 SPEED MOTOR CONNECTION MOTOR CONNECTION SEE NOTE PSC MOTOR 3 SPEED...

Page 17: ... installation 2 Débranchez toutes les sources d alimentation avant l entretien 3 Le transformateur peut avoir un robinet principal à double tension Agencez la position du robinet au type de tension de l installation 4 Si le câblage interne est remplacé utilisez seulement un fil de cuivre 105 C du même gabarit CIRCUIT BREAKER LIMIT ELEMENT RELAY ELEMENT SUPPLY VOLTAGE CONTROL BOARD R C L2 L1 L1 L2 ...

Page 18: ...d alimentation avant l entretien 3 Le transformateur peut avoir un robinet principal à double tension Agencez la position du robinet au type de tension de l installation 4 Si le câblage interne est remplacé utilisez seulement un fil de cuivre 105 C du même gabarit CONTROL BOARD R C L2 L1 L1 L1 L2 L2 Y W G C R CIRCUIT BREAKER TRANSFORMER 24V 208V 240V ELEMENT RELAY ELEMENT RELAY ELEMENT ELEMENT SUP...

Page 19: ...butor Mounting Bracket Drain Pan Heating Element Assembly Limit Switch Element Relay Blower Housing Transformer Capacitor Blower Wheel T Board PCB Board Motor Mount Blower Motor Figure 9 Air Handler Components Location of Air Handler Components ...

Page 20: ...en installing this product and using common sense plays an important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage These instructions are primarily intended to assist qualified individuals experienced in the prop...

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