Nordyne R4GD 024K045 Installation Instructions Manual Download Page 24

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13.

When all heat exchanger tubes have been cleaned,
any debris inside the  tubes can be removed with the
nozzle of a vacuum cleaner.

14.

With a light, check the condition of the upper and
lower sections of the heat exchanger tube.

15.

Inspect the burners and clean them (if necessary)
with a soft wire brush and/or the nozzle of a vacuum
cleaner.  BE EXTREMELY CAREFUL NOT TO
DAMAGE THE IGNITOR WHILE CLEANING THE
BURNER.

16.

Replace all the parts in reverse order from which they
were removed.

17.

Follow the operating instructions found on the right
side door and the User’s Information Manual to return
the unit to operation.

Cleaning of Burners — If the burners must be cleaned,
follow the steps below.

1.

Shut off the gas supply to the unit either at the meter
or at a manual  valve in the supply piping.

2.

Turn off all power to the unit and set the thermostat
to the lowest  temperature setting.

3.

Remove the louvered control access panel from the
unit.

4.

Turn the gas control knob to the “OFF” position.

5.

Disconnect the wires from the gas valve, ignitor, and
flame sensor.

6.

Using wrenches, separate the ground-joint union in
the gas supply piping at the unit.

7.

Remove the piping between the gas valve and the
ground-joint union, if necessary.

8.

Remove the screws that hold the burner assembly in
place and remove  the burner assembly.  BE
EXTREMELY CAREFUL NOT TO DAMAGE THE
IGNITOR WHILE REMOVING THE BURNER
ASSEMBLY.

9.

Inspect the burners and clean them (if necessary)
with a soft wire brush and/or the nozzle of a vacuum
cleaner.  BE EXTREMELY CAREFUL NOT TO
DAMAGE THE IGNITOR WHILE CLEANING THE
BURNER.

10.

Replace all the parts in reverse order from which they
were removed.

11.

Follow the lighting instructions found on the lower
unit door to return the unit to operation.

!

CAUTION:

Verify proper operation after servicing.

Operating Sequence

The operating sequences for the heating, cooling, and fan
modes are described below.  Refer to the wiring diagram for
the unit (Figure 10).

Cooling Mode:

1.

On a call for cooling the thermostat closes, applying
24 VAC to the green and yellow leads in the low
voltage area.

2.

The green lead applies 24VAC to the “G” terminal of
the integrated control energizing the main circulating
blower circuit at the cooling speed.

3.

The yellow lead applies 24VAC to the anti-short
cycle timer if installed and then to the contactor.

4.

When the thermostat is satisfied the contactor and
integrated control are de-energized.

5.

The circulating blower motor is de-energized after a
90-second delay.

Blower Mode:

1.

On a call for fan operation, the thermostat applies 24
VAC to the green lead connected to the “G” terminal
of the integrated control.

2.

The circulating blower is energized immediately at
the heating speed.

3.

If a call for heat occurs, the circulating blower de-
energizes prior to normal heating cycle.

Heating Mode:

1.

On a call for heat the thermostat closes, applying 24
VAC to the “W” terminal on the integrated control.

2.

The  integrated control monitors the safety circuit at
all times. If either the roll-out control or the over-
temperature limit control opens, both the main

Summary of Contents for R4GD 024K045

Page 1: ...ncy or the gas suppli er These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this appliance Some local codes require licensed installati...

Page 2: ...2...

Page 3: ...neral 14 LineVoltage 14 Electrical Data Table 15 BlowerSpeed 15 RoomThermostat 16 SYSTEM CHECK 16 Pre Start Check List 16 WIRINGDIAGRAMS 18 START UPPROCEDURE 16 AirCirculation 16 Short Cycle Protectio...

Page 4: ...avebeensecurelypackaged atthepointofshipment Afterunpackingtheunit carefully inspect it for apparent and concealed damage Claims for damage should be filed with the carrier by the consignee Requiremen...

Page 5: ...upply Entry Low Voltage Entry Gas Supply Entry 16 6 24 6 31 0 2 9 1 8 4 0 12 45 12 45 4 0 55 8 8 75 Horizontal Supply Duct Opening Horizontal Return Duct Opening 4 0 1 75 9 75 24 75 16 0 Condensing Co...

Page 6: ...39 0 35 3 024K072 435 445 26 0 26 5 39 0 35 3 030K045 430 440 26 5 26 5 39 0 35 3 030K072 440 450 26 0 26 5 39 0 35 3 036K072 470 480 26 5 26 5 39 0 35 3 036K096 485 495 26 0 26 5 39 0 35 3 042K072 50...

Page 7: ...re being replaced condensation Do not install the unit such that exhaust from the vent termination is directed into window wells stairwells under decks or in alcoves or similarly recessed areas The ve...

Page 8: ...D E Blower Control Duct Coil Panel A Panel B Panel C End D Top E 024 045 45 000 36 36 1 36 36 024 072 72 000 36 36 1 36 36 030 045 45 000 36 36 1 36 36 030 072 72 000 36 36 1 36 36 036 072 72 000 36...

Page 9: ...e combustible material on or against the unit cabinet Do not place combustible materials including gasoline and any other flammable vapors and liquids in the vicinity of the unit Figure 4 Condensate D...

Page 10: ...exposure to contaminated combustion air will result in safety and performance related problems CIRCULATING AIR SUPPLY WARNING Products of combustion must not be allowed to enter the return air ductwor...

Page 11: ...5 1520 1465 1405 1340 1280 41 1235 42 T1 1020 68 940 74 860 800 740 680 615 570 T2 1185 59 1110 63 1035 67 980 925 875 820 785 T3 1410 49 1330 52 1250 56 1195 58 1140 61 1085 64 1030 67 975 71 T4 1525...

Page 12: ...truction standard on fibrous glass ducts Fibrous ductwork and internal acoustical lining must be NFPA Class 1 air ducts when tested per UL Standard 181 for Class 1 ducts Horizontal to Down flow Conver...

Page 13: ...use fire explosion property damage carbon monoxide poisoning personal injury or death GAS AND HIGH ALTITUDE CONVERSIONS Conversion conversion of this unit must be performed by qualified service person...

Page 14: ...WARNING To avoid the risk of electrical shock personal injury or death disconnect all electrical power to the unit before performing any maintenance or service The unit may have more than one electric...

Page 15: ...le 7 or on the unit rating label and according to the National Electric Code and applicable local codes Provide power supply or supplies for the unit in accordance with the unit wiring diagram and the...

Page 16: ...ns at Note Ifthesamespeedisrequiredforbothheatingand cooling remove either the red or orange wire from the blower motor Next obtain the jumper wire from the homeownerspacketandconnectittotheblowerrela...

Page 17: ...peed Motors Green Gray Black Yellow Blue 1 2 3 4 5 6 7 8 9 R C Y G W X Y1 R G W1 Gas Valve Typical Wiring Field Supplied for 1 Stage Cool 1 Stage Heat Typical Wiring Field Supplied for 2 Stage Cool 1...

Page 18: ...Low Flame Sensor Signal Continuous Flash Flame Present On 1 1 2 2 FLAME ROLL OUT SWICH LIMIT SWITCH TO THERMOSAT Y2 Y C W1 G R PRESSURE SWITCH GROUND R C Y G W NEUTRALS EAC HUM XFMR L1 EAC COOL HEAT...

Page 19: ...t must not exceed that on the data label less 4 for each 1 000 ft Follow the procedure below to determine the firing rate 1 Shut off all other gas fired appliances 2 Start the unit in heating mode and...

Page 20: ...est setting 2 Turn off all electrical power to the appliance if service is to be performed 3 Remove the control access door panel upper door if two door model 4 Move the gas control knob clockwise to...

Page 21: ...ntrollocatedintheunitcontrolbox Thewiring diagram on the unit and in Figure 10 show the speed taps for adjusting motor speed Refer to the Blower Speed Section of this installation instruction for more...

Page 22: ...d environmentally responsiblerefrigeranthandlingprocedures WARNING The gas electric units are shipped fully charged and ready for installation When a system is installed according to these instruction...

Page 23: ...g space can create potentially hazardous conditions including carbon monoxide poisoning that could result in personal injury or death Cleaning of Heat Exchanger If the heat exchanger must be cleaned d...

Page 24: ...clean them if necessary with a soft wire brush and or the nozzle of a vacuum cleaner BE EXTREMELY CAREFUL NOT TO DAMAGE THE IGNITOR WHILE CLEANING THE BURNER 10 Replaceallthepartsinreverseorderfromwhi...

Page 25: ...he warm up interval is increased by 3 seconds on the next try And if successful it remains there Min and max warm up time limits are set at 6 and 54 seconds respectively 6 Theflamemustbeproventhrought...

Page 26: ...______ Has the Owner s Information been reviewed with the homeowner _________________________________ Has the Literature Package been left with the homeowner _________________________________ Minimum...

Page 27: ...27...

Page 28: ...Replaces7085310 Specifications and illustrations subject to change without notice and without incurring obligations PrintedinU S A 03 06 O Fallon MO INSTALLER PLEASE LEAVE THESE INSTALLATION INSTRUCT...

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