Nordyne R4GD 024K045 Installation Instructions Manual Download Page 16

16

• Verify that the ductwork is sealed to prevent air

leakage.

• Verify that the line voltage power leads are securely

connected and the unit is properly grounded.

• Verify that the low voltage wires are securely connected

to the correct leads in the low voltage area of the
control box.

• Verify that the gas line service pressure does not

exceed 10.0 inches WC (0.36 psig), and is not less than
4.5 inches WC (0.16 psig) for natural gas. For LP gas
the line service pressure must not exceed 14 inches
WC (0.51 psig) and must not be less than 11.0 inches
WC (0.40 psig).

• Verify that the flame roll-out control is closed. If

necessary, press the red button to reset the control. DO
NOT install a jumper wire across the control to defeat
its function. If the control reopens upon start-up, DO
NOT reset the control without identifying and correcting
the fault condition which caused the control to trip.

• Verify that the gas line has been purged and all

connections are leak tight.

• Verify that all exterior panels are replaced and securely

fastened.

• Verify that the outdoor fan turns freely.

• Verify that the power supply branch circuit overcurrent

protection is sized properly.

• Verify that the thermostat is wired correctly.  The

thermostat function switch should be set to “Off” and
the thermostat fan switch should be set to “Auto.”

!

 WARNING:

If the unit is equipped with a crankcase heater,
allow 24 hours prior to continuing the start up
procedures to allow for heating of the refrigerant
compressor crankcase.  Failure to comply may
result in damage and could cause premature failure
of the system.  This warning should be followed at
initial start up and any time the power has been
removed for 12 hours or longer.

START-UP PROCEDURE

Close all electrical disconnects to energize the system.

Air Circulation — Leave the thermostat system switch set
to “Off” and set the thermostat fan switch to “On.”  The
blower motor should run continuously. Check for air delivery
at the register(s). Ensure that there are no obstructions at

Note: If the same speed is required for both heating and
cooling, remove either the red or orange wire from the
blower motor. Next, obtain the jumper wire from the
homeowners packet and connect it to the blower relays
at the coils on the blue wire and red wire side.

Check all factory wiring per the unit wiring diagram and
inspect the factory wiring connections to be sure none
loosened during shipping or installation.

Room Thermostat — Several options are available for a
room thermostat depending on the accessories installed with
the unit. The available thermostats recommended for use
with the gas/electric units are listed with the accessories in
Table 10. Select a thermostat which operates in conjunction
with the installed accessories. The thermostat should be
mounted about five feet above the floor on an inside wall. The
thermostat should be kept away from drafts, slamming
doors, lamps, direct sunlight and the supply air flow.

To install the thermostat:

1.  Position the subbase on an inside wall and mark the

mounting holes and thermostat cable openings.

2. Cut out the cable opening and route the thermostat

cable from the unit’s low voltage compartment  to the
thermostat location.  The thermostat cable is supplied
by the installer.

3. Connect the cable leads to the subbase or thermostat

terminals and to the unit’s low voltage connector on
the furnace board as shown in Figure 9.   A system
wiring diagram is also provided on the inside of the
louvered control access panel and in Figure 10 of
these installation instructions.

4. Secure the subbase or thermostat to the wall using

screws provided with the thermostat.

5. If subbase is used, install the correct thermostat

housing to subbase.

6. Refer to thermostat instruction sheet for complete

detailed mounting information.

To determine the heat anticipator setting, either:

1. Add the current draw of the system components or,

2. Measure the current flow on the thermostat R-W

circuit after the circulating blower motor has started.

SYSTEM CHECK

Pre-Start Check List

• Verify that the unit is level to allow proper condensate

drainage.

• Verify that there is free airflow to and from the outdoor

coil and that all clearance requirements are met.

Summary of Contents for R4GD 024K045

Page 1: ...ncy or the gas suppli er These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this appliance Some local codes require licensed installati...

Page 2: ...2...

Page 3: ...neral 14 LineVoltage 14 Electrical Data Table 15 BlowerSpeed 15 RoomThermostat 16 SYSTEM CHECK 16 Pre Start Check List 16 WIRINGDIAGRAMS 18 START UPPROCEDURE 16 AirCirculation 16 Short Cycle Protectio...

Page 4: ...avebeensecurelypackaged atthepointofshipment Afterunpackingtheunit carefully inspect it for apparent and concealed damage Claims for damage should be filed with the carrier by the consignee Requiremen...

Page 5: ...upply Entry Low Voltage Entry Gas Supply Entry 16 6 24 6 31 0 2 9 1 8 4 0 12 45 12 45 4 0 55 8 8 75 Horizontal Supply Duct Opening Horizontal Return Duct Opening 4 0 1 75 9 75 24 75 16 0 Condensing Co...

Page 6: ...39 0 35 3 024K072 435 445 26 0 26 5 39 0 35 3 030K045 430 440 26 5 26 5 39 0 35 3 030K072 440 450 26 0 26 5 39 0 35 3 036K072 470 480 26 5 26 5 39 0 35 3 036K096 485 495 26 0 26 5 39 0 35 3 042K072 50...

Page 7: ...re being replaced condensation Do not install the unit such that exhaust from the vent termination is directed into window wells stairwells under decks or in alcoves or similarly recessed areas The ve...

Page 8: ...D E Blower Control Duct Coil Panel A Panel B Panel C End D Top E 024 045 45 000 36 36 1 36 36 024 072 72 000 36 36 1 36 36 030 045 45 000 36 36 1 36 36 030 072 72 000 36 36 1 36 36 036 072 72 000 36...

Page 9: ...e combustible material on or against the unit cabinet Do not place combustible materials including gasoline and any other flammable vapors and liquids in the vicinity of the unit Figure 4 Condensate D...

Page 10: ...exposure to contaminated combustion air will result in safety and performance related problems CIRCULATING AIR SUPPLY WARNING Products of combustion must not be allowed to enter the return air ductwor...

Page 11: ...5 1520 1465 1405 1340 1280 41 1235 42 T1 1020 68 940 74 860 800 740 680 615 570 T2 1185 59 1110 63 1035 67 980 925 875 820 785 T3 1410 49 1330 52 1250 56 1195 58 1140 61 1085 64 1030 67 975 71 T4 1525...

Page 12: ...truction standard on fibrous glass ducts Fibrous ductwork and internal acoustical lining must be NFPA Class 1 air ducts when tested per UL Standard 181 for Class 1 ducts Horizontal to Down flow Conver...

Page 13: ...use fire explosion property damage carbon monoxide poisoning personal injury or death GAS AND HIGH ALTITUDE CONVERSIONS Conversion conversion of this unit must be performed by qualified service person...

Page 14: ...WARNING To avoid the risk of electrical shock personal injury or death disconnect all electrical power to the unit before performing any maintenance or service The unit may have more than one electric...

Page 15: ...le 7 or on the unit rating label and according to the National Electric Code and applicable local codes Provide power supply or supplies for the unit in accordance with the unit wiring diagram and the...

Page 16: ...ns at Note Ifthesamespeedisrequiredforbothheatingand cooling remove either the red or orange wire from the blower motor Next obtain the jumper wire from the homeownerspacketandconnectittotheblowerrela...

Page 17: ...peed Motors Green Gray Black Yellow Blue 1 2 3 4 5 6 7 8 9 R C Y G W X Y1 R G W1 Gas Valve Typical Wiring Field Supplied for 1 Stage Cool 1 Stage Heat Typical Wiring Field Supplied for 2 Stage Cool 1...

Page 18: ...Low Flame Sensor Signal Continuous Flash Flame Present On 1 1 2 2 FLAME ROLL OUT SWICH LIMIT SWITCH TO THERMOSAT Y2 Y C W1 G R PRESSURE SWITCH GROUND R C Y G W NEUTRALS EAC HUM XFMR L1 EAC COOL HEAT...

Page 19: ...t must not exceed that on the data label less 4 for each 1 000 ft Follow the procedure below to determine the firing rate 1 Shut off all other gas fired appliances 2 Start the unit in heating mode and...

Page 20: ...est setting 2 Turn off all electrical power to the appliance if service is to be performed 3 Remove the control access door panel upper door if two door model 4 Move the gas control knob clockwise to...

Page 21: ...ntrollocatedintheunitcontrolbox Thewiring diagram on the unit and in Figure 10 show the speed taps for adjusting motor speed Refer to the Blower Speed Section of this installation instruction for more...

Page 22: ...d environmentally responsiblerefrigeranthandlingprocedures WARNING The gas electric units are shipped fully charged and ready for installation When a system is installed according to these instruction...

Page 23: ...g space can create potentially hazardous conditions including carbon monoxide poisoning that could result in personal injury or death Cleaning of Heat Exchanger If the heat exchanger must be cleaned d...

Page 24: ...clean them if necessary with a soft wire brush and or the nozzle of a vacuum cleaner BE EXTREMELY CAREFUL NOT TO DAMAGE THE IGNITOR WHILE CLEANING THE BURNER 10 Replaceallthepartsinreverseorderfromwhi...

Page 25: ...he warm up interval is increased by 3 seconds on the next try And if successful it remains there Min and max warm up time limits are set at 6 and 54 seconds respectively 6 Theflamemustbeproventhrought...

Page 26: ...______ Has the Owner s Information been reviewed with the homeowner _________________________________ Has the Literature Package been left with the homeowner _________________________________ Minimum...

Page 27: ...27...

Page 28: ...Replaces7085310 Specifications and illustrations subject to change without notice and without incurring obligations PrintedinU S A 03 06 O Fallon MO INSTALLER PLEASE LEAVE THESE INSTALLATION INSTRUCT...

Reviews: