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19.  MAINTENANCE AND SERVICE 

 

8

A: Routine Maintenance By Home Owner

 

Other than remembering to arrange for the annual 
professional servicing of the furnace by the service or 
installation contractor, the most important routine 
service performed by the homeowner is to maintain the 
air filter or filters. A dirty filter can cause the furnace to 
over-heat, fail to maintain indoor temperature during 
cold weather, increase fuel consumption and cause 
component failure. 

The furnace filter(s) should be inspected, cleaned or 
replaced monthly. The furnace is factory equipped with 
a semi-permanent type filter. If the filter is damaged, 
replace with filters of the same size and type. (See 
Appendix A, Table A-8).  

During the routine service, inspect the general 
condition of the furnace watching for signs of oil leaks 
in the vicinity of the oil burner, soot forming on any 
external part of the furnace, soot forming around the 
joints in the vent pipe, etc. If any of these conditions 
are present, please advise your service or installation 
contractor. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Annual Service By Contractor

 

 

THE COMBUSTION CHAMBER (FIREPOT) IS 
FRAGILE. USE CARE WHEN INSPECTING 
AND CLEANING THIS AREA. 

The heat exchanger should be inspected periodically 
and cleaned if necessary. If cleaning is necessary, 

SHUT OFF POWER TO THE FURNACE

 and remove 

the burner. Using a stiff brush with a wire handle, 
brush off scale and soot from inside the drum and flue 
pipe. To clean the radiator, remove the clean-out caps 
screws, and remove the caps carefully to avoid tearing 
the gaskets.  A wire brush can be used to loosen dirt 
and debris on the inside surfaces of the radiator. Clean 
out all accumulated dirt, soot and debris with a wire 
handled brush and an industrial vacuum cleaner. 
Before replacing the clean-out caps, inspect the 
gaskets. If the gaskets are broken, remove the 
remnants and replace with new gaskets.  

The blower motor is factory oiled and permanently 
sealed.  

DO NOT LUBRICATE.

  Excess oil causes 

premature electric failure. 

Inspect the blower fan. Clean if necessary. 

Oil Burner Maintenance: Follow the instructions of the 
oil burner manufacturer. (See oil burner manufacturer's 
instructions supplied with furnace or burner). It is 
advisable to change the oil burner nozzle and oil filter 
on an annual basis. 

The venting system should be cleaned and inspected 
for signs of deterioration. Replace pitted or perforated 
vent pipe and fittings. The barometric damper should 
open and close freely. 

All electrical connections should be checked to ensure 
tight connections. Safety controls such as the high limit 
controls should be tested for functionality. The fan 
control should be checked to ensure that the fan on 
and off delay function continues to start and stop the 
blower fan at the optimal settings.

 

 

 

 

 

 

 

 

 

Summary of Contents for O5LD-091A-12-R

Page 1: ...flammable liquids or vapors in the vicinity of this or any other appliance ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL NORDYNE INC Read...

Page 2: ...NNECTIONS 5 10 HUMIDIFIER 6 11 PIPING INSTALLATION 6 12 OIL FILTER 6 13 OIL BURNER NOZZLES 6 14 OIL BURNER ADJUSTMENT 6 15 BURNER ELECTRODES 6 16 BURNER PRIMARY SAFETY CONTROL 7 17 COMBUSTION CHAMBER...

Page 3: ...n doubt please consult your local authorities Location Clearance to Combustibles Top 1 Bottom 0 S A Plenum 1 Rear 6 Sides 1 Front 1 Flue Pipe 4 in measured horizontally or below flue pipe 8 in measure...

Page 4: ...utlet should be at least two feet above the highest point of a peaked roof All unused chimney openings should be closed Chimneys must conform to local provincial or state codes or in the absence of lo...

Page 5: ...f 30 On Off 60 Off On 90 On On 120 Off Off 2 On Off 3 Off On 4 On On 6 9 ELECTRICAL CONNECTIONS The furnace is listed by the Canadian Standards Association under the NRTL North American Standard It is...

Page 6: ...ms should include an oil filter between the fuel oil storage tank and the oil burner When using an oil burner nozzle smaller than 0 65 U S Gallons Per Hour install an additional 7 to 10 micron filter...

Page 7: ...duct systems were not designed to provide static pressure They typically feature special reducing fittings at each branch run and lack block ends on the trunk ducts This system may require modificatio...

Page 8: ...O THE FURNACE and remove the burner Using a stiff brush with a wire handle brush off scale and soot from inside the drum and flue pipe To clean the radiator remove the clean out caps screws and remove...

Page 9: ...T TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED WHEN THE FURNACE IS FULL OF VAPOUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT NEVER BURN GARBAGE OR PAPER IN THE FURNACE AND NEVER LEAVE PAPER OR...

Page 10: ...ckett AF Burner Electrode gap 5 32 inch Distance above horizontal centerline 5 16 inch Older instruction sheets specify 7 16 inch The current specification is 5 16 inch Distance ahead of nozzle 1 16 i...

Page 11: ...mounting plate as shown in Figure 2 The draft should be adjusted to 0 02 inches w c In the United States the Beckett AF Burner may be equipped with Beckett s Inlet Air Shut Off to increase efficiency...

Page 12: ...DD Med Low 1 2 HP Med Low 1 2 HP 3 1 2 HP 700 1600 O5LD 105A 12 R 10 10T DD Med Low 1 2 HP Med High 1 2 HP 3 1 2 HP 700 1600 Table A 6 Direct Drive Blower Characteristics CFM External Static Pressure...

Page 13: ...ENUM OPENINGS FLUE WIDTH A LENGTH B HEIGHT C SUPPLY D X E RETURN F X G DIAM HEIGHT H FILTER PERM SHIP WEIGHT LBS O5LD 091A 12 R 22 51 32 20 x 19 20 x 18 5 26 25 20 x 20 x 1 240 Table A 9 General Dimen...

Page 14: ...Chimney Vent Burner Wiring Diagram O5LD 091A 12 R APPENDIX B WIRING DIAGRAMS 14...

Page 15: ...The fan adjustments can be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remov...

Page 16: ...and Y terminals are de energized Cooling contactor is de energized immediately Circulator fan turns off immediately Thermostat begins call for fan G terminal is energized Circulator fan is energized i...

Page 17: ...17 FIGURE 2 UNITED TECHNOLOGIES 1158 120 FAN TIMER BOARD O5LD 019A 12 R...

Page 18: ...and burner motor reset button if equipped Check the limit switches to ensure that the switch contacts are closed Check the electrode gap and position Check the contacts between the oil primary contro...

Page 19: ...ive Check fuel oil lines Replace any compression fittings found with high quality flared fittings Check for any signs of oil leaks Any oil leak is a potential source of air or contaminants Furnace wil...

Page 20: ...ombustion air band and draft regulator to gain the highest practical CO2 or lowest practical O2 content in the flue gases See Burner Set Up Too much smoke Heat exchanger partially clogged Check for so...

Page 21: ...uct losses Check supply air ductwork Seal leaky joints and seams Insulate ductwork if necessary FINAL CHECK OUT 3 Where the oil shut off valve from the oil storage tank is located ENSURE THAT ALL SAFE...

Page 22: ...al No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No If different from Installation Contractor Service Tech Telephone No After Hours No Fuel Supplier Fuel Oil Suppli...

Page 23: ...le 30152 14 Clean out Gasket Retainer 2 per unit 29161 Clean out Gasket 2 per unit 29163 15 Oil Burner Mounting Plate Assembly 109007674 Inspection Door Gasket 29871 16 Pouch Gasket 2080175 17 Flue Pi...

Page 24: ...Firing Rate Baffle Nozzle 0 50 80 A 29880 25521101 29389 29 Blower Assembly Complete Direct Drive hp 4 Speed 29668 Blower Housing and Wheel 100 10T DD 30626 Blower Motor hp 4 Speed 102000131 Motor Mou...

Page 25: ...25...

Page 26: ...26...

Page 27: ...NOTES 27...

Page 28: ...28 NOTES Nordyne Inc 8000 Phoenix Parkway O Fallon Missouri 63368...

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