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Thermostat wiring connections and air conditioning 
contactor low voltage connections are shown in the 
wiring diagrams in Appendix B. Some micro-electronic 
thermostats require additional controls and wiring. 
Refer to the thermostat manufacturer's instructions. 

The thermostat should be located approximately 5 feet 
above the floor, on an inside wall where there is good 
natural air circulation, and where the thermostat will be 
exposed to average room temperatures. Avoid 
locations where the thermostat will be exposed to cold 
drafts, heat from nearby lamps and appliances, 
exposure to sunlight, heat from inside wall stacks, etc. 

The thermostat heat anticipator should be adjusted to 
the amperage draw of the heating control circuit as 
measured at the "R" and "W" terminals of the 
thermostat. To reduce the risk of damaging the heat 
anticipator, do not measure this current with the 
thermostat connected to the circuit. Measure the 
amperage by connecting an ammeter between the two 
wires that will connect to the thermostat "R" and "W" 
terminals.

 

10.  HUMIDIFIER 

A humidifier is an optional accessory available through 
most heating supplies outlets. Installation should be 
carried out in accordance with the humidifier 
manufacturer's installation instructions. Water or water 
droplets from the humidifier should not be allowed to 
come into contact with the furnace heat exchanger. Do 
not use direct drive motor connections as a source of 
power for 120 VAC humidifiers and humidifier 
transformers. 

 

6

11.  PIPING INSTALLATION 

The entire fuel system should be installed in 
accordance with the requirement of CAN/CSA B-139, 
and local regulations. Use only an approved fuel oil 
tanks piping, fittings and oil filter. 

In the United States the installation must be in 
accordance with NFPA No. 31 and local codes and 
authorities. 

Install the oil filter as close to the burner as possible. 
For further details of the oil supply tank and piping 
requirements, please refer to the instructions and 
illustrations in the oil burner and oil pump instructions 
shipped with the furnace. 

12.  OIL FILTER 

All fuel systems should include an oil filter 
between the fuel oil storage tank and the oil 
burner. When using an oil burner nozzle smaller 
than 0.65 U.S. Gallons Per Hour, install an 
additional 7 to 10 micron filter as close as 
possible to the oil burner. 

 

13.  OIL BURNER NOZZLES 

The O5LD-091A-12-R is certified for multiple firing 
rates, ranging from 70,000 to 105,000 Btu/h. By 
manipulating the oil burner nozzle, flame retention 
head, static plate and temperature rise; the furnace 
may be fired at an ideal rate for a wide range of 
structures. Refer to Table A-1, and the furnace rating 
plate to determine the proper combinations. 

14.  OIL BURNER ADJUSTMENT 

The burner air supply is adjusted to maintain the 

fuel to 

air

 

ratio

 to obtain ideal combustion conditions. A lack of 

air causes "soft" and "sooty" flames, resulting in soot 
build-up throughout the heat exchanger passages. 
Excess combustion air causes a bright roaring fire and 
high stack temperatures resulting in poor fuel 
efficiency. The O5LD-091A-12-R furnace operates 
most efficiently with a No. 1 smoke spot on the 
Bacharach Scale. This is not necessarily the optimum 
setting; however, because dust will inevitably build up 
on the air moving components of the oil burner 
assembly. This will result in decreased air supply with 
the potential result of soot building up in the flue gas 
passageways of the heat exchanger. Soot behaves as 
an insulator and impairs good heat transfer. Stack 
temperature will increase, and the overall efficiency will 
decrease. As a means of avoiding this problem, it is 
advisable to adjust the air supply to provide no more 
than a trace smoke spot on the Bacharach Scale. 

 

BEFORE OPERATING THE FURNACE 
CHECK BURNER ALIGNMENT WITH 
COMBUSTION CHAMBER. THE END 
CONE OF THE AIR TUBE MUST BE 
CENTRED TO THE ACCOMODATING 
RING PROVIDED IN THE DESIGN OF 
THE COMBUSTION CHAMBER. ADJUST 
AS NECESSARY.

 

15.  BURNER ELECTRODES 

Correct positioning of the electrode tips with respect to 
each other, to the fuel oil nozzle, and to the rest of the 
burners is essential for smooth light ups and proper 
operation. Refer to the oil burner instructions shipped 
with the furnace for electrode specifications. 

NOTE: Beckett AF Series Burner electrode 
specifications have been revised. They should be 
adjusted to be 5/16” above the nozzle centerline. 

 

 

 

 

Summary of Contents for O5LD-091A-12-R

Page 1: ...flammable liquids or vapors in the vicinity of this or any other appliance ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL NORDYNE INC Read...

Page 2: ...NNECTIONS 5 10 HUMIDIFIER 6 11 PIPING INSTALLATION 6 12 OIL FILTER 6 13 OIL BURNER NOZZLES 6 14 OIL BURNER ADJUSTMENT 6 15 BURNER ELECTRODES 6 16 BURNER PRIMARY SAFETY CONTROL 7 17 COMBUSTION CHAMBER...

Page 3: ...n doubt please consult your local authorities Location Clearance to Combustibles Top 1 Bottom 0 S A Plenum 1 Rear 6 Sides 1 Front 1 Flue Pipe 4 in measured horizontally or below flue pipe 8 in measure...

Page 4: ...utlet should be at least two feet above the highest point of a peaked roof All unused chimney openings should be closed Chimneys must conform to local provincial or state codes or in the absence of lo...

Page 5: ...f 30 On Off 60 Off On 90 On On 120 Off Off 2 On Off 3 Off On 4 On On 6 9 ELECTRICAL CONNECTIONS The furnace is listed by the Canadian Standards Association under the NRTL North American Standard It is...

Page 6: ...ms should include an oil filter between the fuel oil storage tank and the oil burner When using an oil burner nozzle smaller than 0 65 U S Gallons Per Hour install an additional 7 to 10 micron filter...

Page 7: ...duct systems were not designed to provide static pressure They typically feature special reducing fittings at each branch run and lack block ends on the trunk ducts This system may require modificatio...

Page 8: ...O THE FURNACE and remove the burner Using a stiff brush with a wire handle brush off scale and soot from inside the drum and flue pipe To clean the radiator remove the clean out caps screws and remove...

Page 9: ...T TO START THE BURNER WHEN EXCESS OIL HAS ACCUMULATED WHEN THE FURNACE IS FULL OF VAPOUR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT NEVER BURN GARBAGE OR PAPER IN THE FURNACE AND NEVER LEAVE PAPER OR...

Page 10: ...ckett AF Burner Electrode gap 5 32 inch Distance above horizontal centerline 5 16 inch Older instruction sheets specify 7 16 inch The current specification is 5 16 inch Distance ahead of nozzle 1 16 i...

Page 11: ...mounting plate as shown in Figure 2 The draft should be adjusted to 0 02 inches w c In the United States the Beckett AF Burner may be equipped with Beckett s Inlet Air Shut Off to increase efficiency...

Page 12: ...DD Med Low 1 2 HP Med Low 1 2 HP 3 1 2 HP 700 1600 O5LD 105A 12 R 10 10T DD Med Low 1 2 HP Med High 1 2 HP 3 1 2 HP 700 1600 Table A 6 Direct Drive Blower Characteristics CFM External Static Pressure...

Page 13: ...ENUM OPENINGS FLUE WIDTH A LENGTH B HEIGHT C SUPPLY D X E RETURN F X G DIAM HEIGHT H FILTER PERM SHIP WEIGHT LBS O5LD 091A 12 R 22 51 32 20 x 19 20 x 18 5 26 25 20 x 20 x 1 240 Table A 9 General Dimen...

Page 14: ...Chimney Vent Burner Wiring Diagram O5LD 091A 12 R APPENDIX B WIRING DIAGRAMS 14...

Page 15: ...The fan adjustments can be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remov...

Page 16: ...and Y terminals are de energized Cooling contactor is de energized immediately Circulator fan turns off immediately Thermostat begins call for fan G terminal is energized Circulator fan is energized i...

Page 17: ...17 FIGURE 2 UNITED TECHNOLOGIES 1158 120 FAN TIMER BOARD O5LD 019A 12 R...

Page 18: ...and burner motor reset button if equipped Check the limit switches to ensure that the switch contacts are closed Check the electrode gap and position Check the contacts between the oil primary contro...

Page 19: ...ive Check fuel oil lines Replace any compression fittings found with high quality flared fittings Check for any signs of oil leaks Any oil leak is a potential source of air or contaminants Furnace wil...

Page 20: ...ombustion air band and draft regulator to gain the highest practical CO2 or lowest practical O2 content in the flue gases See Burner Set Up Too much smoke Heat exchanger partially clogged Check for so...

Page 21: ...uct losses Check supply air ductwork Seal leaky joints and seams Insulate ductwork if necessary FINAL CHECK OUT 3 Where the oil shut off valve from the oil storage tank is located ENSURE THAT ALL SAFE...

Page 22: ...al No Date Installed Contractor Contact Address Postal Code Telephone No After Hours No If different from Installation Contractor Service Tech Telephone No After Hours No Fuel Supplier Fuel Oil Suppli...

Page 23: ...le 30152 14 Clean out Gasket Retainer 2 per unit 29161 Clean out Gasket 2 per unit 29163 15 Oil Burner Mounting Plate Assembly 109007674 Inspection Door Gasket 29871 16 Pouch Gasket 2080175 17 Flue Pi...

Page 24: ...Firing Rate Baffle Nozzle 0 50 80 A 29880 25521101 29389 29 Blower Assembly Complete Direct Drive hp 4 Speed 29668 Blower Housing and Wheel 100 10T DD 30626 Blower Motor hp 4 Speed 102000131 Motor Mou...

Page 25: ...25...

Page 26: ...26...

Page 27: ...NOTES 27...

Page 28: ...28 NOTES Nordyne Inc 8000 Phoenix Parkway O Fallon Missouri 63368...

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