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14

!

 CAUTION:

Do not allow debris to fall into the fur-
nace. This could cause unsafe opera-
tion and voids the furnace warranty.

VENTING REQUIREMENTS

!

 WARNING:

FURNACE MUST NOT BE COMMON
VENTED WITH OTHER APPLIANCES.

General
This section specifies installation requirements
for 2-pipe combustion air piping.  The capacity
table provided in this section applies to the
maximum equivalent lengths of vent and
combustion air intake pipe.

These condensing furnaces are classified as
"Category IV" appliances, which require
special venting materials and installation
procedures. Category IV appliances operate
with positive vent pressure and therefore
require vent systems which are thoroughly
sealed.  They also produce combustion
condensate, which is slightly acidic and can
cause severe corrosion of ordinary venting
materials. Furnace operation can be adversely
affected by restrictive vent and combustion
air piping. Therefore, 

vent and combustion air

piping lengths must conform completely to the
requirements of Table 6.

The furnace must be vented to the outdoors.

!

 WARNING:

CARBON MONOXIDE POISONING

HAZARD

1. Seal any unused openings in the

venting system

2. Inspect the venting system for

proper size and horizontal pitch,
as required in the National Fuel
Gas Code, ANSI Z223.1 or the
CAN/CGA B149 Installation Codes
and these instructions.  Determine

that there is no blockage or re-
striction, leakage, corrosion and
other deficiencies which could
cause an unsafe condition.

3. So far as is practical, close all

building doors and windows and
all doors between the space in
which the appliance(s) connected
to the venting system are located
and other spaces of the building.

4. Follow the lighting instructions.

Place the appliance being
inspected in operation. Adjust
thermostat so appliance shall
operate continuously.

5. Turn on clothes dryers and any

other appliance not connected to
the venting system.  Turn on any
exhaust fans, such as range hoods
and bathroom exhausts, so they
shall operate at maximum speed.
Do not operate a summer exhaust
fan.

6. Close fireplace dampers.
7. Test for spillage from draft hood

equipped appliance at the draft
hood relief opening after 5 minutes
of main burner operation.  Use the
flame of a match or candle.

8. If improper venting is observed

during any of the above tests, the
venting system must be corrected
in accordance with the 

National

Fuel Gas Code, ANSI Z223.1/NFPA
54 and/or CSA B149.1, Natural Gas
and Propane Installation Codes.

9. After it has been determined that

each appliance connected to the
venting system properly vents
when tested as outlined above,
return doors, windows, exhaust
fans, fireplace dampers and any
other gas burning appliance to
their previous conditions of use.

It must not be vented in common with any
other appliance, even if that appliance is of the
condensing type.  Common venting can result
in severe corrosion of other appliances or their
venting and can allow combustion gases to

Summary of Contents for M3 RL-060

Page 1: ...sup plier Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ni de tout autre appareil QUE FAIRE S IL Y A UNE ODEUR DE GAZ Ne pa...

Page 2: ...2...

Page 3: ...nance 30 System Operation Information 30 Sequence of Operation 30 Furnace Fails to Operate 31 Location of Major Components 32 Wiring Diagram 33 Installation Performance Checklist 35 General 4 UnitDime...

Page 4: ...2 Shipping Weight Table 3 Furnace Specifications Airflow Data GENERAL Note Data is for Operation with Filter Factory Wired Cooling Tap Factory Wired Heating Tap Furnace Specifications Airflow Data Fur...

Page 5: ...s with an open flame Use a commercially available soap solution made specifically for the detection of leak to check all connections 6 Always install furnace to operate within the furnace s intended t...

Page 6: ...ring problems in the electrical circuit supplying the furnace 4 Resetting circuit breakers blown fuses or other switches 5 Correcting problems due to improper gas supply pressure to the furnace 6 Prov...

Page 7: ...OVE ALL MODELS Inches Inches Front 1 1 Back 0 0 Sides 0 0 Vent 0 0 Top 6 6 Duct Plenum w Coil Box 0 0 w o Coil Box 1 4 1 4 within 3 feet bustible material other than wood flooring The furnace may be i...

Page 8: ...ast 400 sq in of free airflow area d The cross sectional area of the return duct system leading into the closet when located Figure 2 Non Platinum Supply Duct System A Single trunk duct B Dual trunk d...

Page 9: ...e where it can be easily read when the closet door is open The marking shall read CAUTION HAZARD OF ASPHYXIATION Do not cover or restrict return air opening l Air conditioning systems may require more...

Page 10: ...construction use the 14 round plenum p n 903896 NON PLATINUM SERIES a Determine depth of floor cavity from surface of floor to top of supply air duct See Figure 3 b Select appropriate model from Tabl...

Page 11: ...duct connector at rear of the floor opening See Figure 9 INSTALLING PLATINUM SERIES 14 ROUND DUCT CONNECTOR a Place duct connector through the floor open ing See Figure 9 b Secure duct connector to fl...

Page 12: ...oor open ing with bottom tabs extending through the duct opening See Figure 9 b Secure duct connector to floor c Bendbottomtabsunderanduptightlyagainst the supply air duct See Figure 10 NOTE The duct...

Page 13: ...te tabs d Secure front with one 1 fastener at each corner See Figure 13 or 14 NOTE Additional fasteners may be used at rear sides or through door frame as desired to secure furnace to closet or alcove...

Page 14: ...ckage or re striction leakage corrosion and other deficiencies which could cause an unsafe condition 3 So far as is practical close all building doors and windows and all doors between the space in wh...

Page 15: ...30 cm B Clearance to window or door that may be opened 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3 kW and 100 00 Btuh 30 kW 36 inches 91 cm for applianc...

Page 16: ...sive atmosphere The quality of outdoor air must also be considered Be sure that the combustion air intake is not located near a source of solvent fumes or other chemicals which can cause corrosion of...

Page 17: ...t should be as close to furnace as possible Combustion Air Intake Pipe 5 Combustion Air Intake Pipe Vent Support System on Vertical Rise Below Joints 5 Avoid areas where condensate drainage may cause...

Page 18: ...Extend the vent pipe through the wall approximately 1 and seal the area be tween the wall and pipe 3 Apply couplings to the vent pipe on the interior and exterior sides of the wall to insure the pipe...

Page 19: ...the drainage hose of the furnace NOTE The condensate drain should be pro tected from freezing when in unheated spaces The furnace is supplied with an internal conden sate drain trap CAUTION Do not in...

Page 20: ...y line and the entry hole in the furnace casing to avoid unwanted noise and or damage to the furnace All gas piping must be installed in compliance with local codes and utility regulations Some localr...

Page 21: ...proved method High Altitude Derate The nameplate input rating for the furnaces apply for elevations up to 4 000 feet above sea level for US and Canada If the elevation for the furnace location is high...

Page 22: ...emove the four 4 fasteners that secure the gas manifold to the burner box as shown in Figure 25 Carefully remove the gas manifold assembly from the burner box Note that the gas manifold assembly consi...

Page 23: ...auge Installation NOTE For natural gas installations the in coming gas line pressure at the gas valve inlet must be between 4 5 WC and 10 0 WC For LP gas installations the incoming gas line pres sure...

Page 24: ...operation CAUTION To avoid electric shock personal injury or death turn off the power at the disconnect or the main service panel before making any electrical connections ELECTRICAL WIRING General El...

Page 25: ...XFMR Unused Motor Leads EAC Electronic Air Tap 5A 120 VAC Status Light Red Humidifier Tap 5A 120 VAC Connect Neutral Lead of Electronic Air Cleaner and or Humidifier Here Common Leads Blower Off Timin...

Page 26: ...the require ments of all applicable local and federal codes For installation of the VentilAire III or IV follow the instructions provided with the VentilAire kit START UPANDADJUSTMENTS General Prior t...

Page 27: ...in water column for use with natural gas Themanifoldpressuremustbesetat10 0in water column for use with LP gas Verifying and Adjusting Temperature Rise Verify that the temperature rise through the fur...

Page 28: ...ould extend from each burner without lifting curling orfloating Afterverifyingignition setthe thermostat below room temperature and verify that the burner flame extinguishes completely Replace the fro...

Page 29: ...ury or death turn off the power at the disconnect or the main service panel before performing any maintenance WARNING Holesintheventpipeorheatexchanger can cause products of combustion to enter the oc...

Page 30: ...flammable vapors and liquids in the vicinity of the furnace Change or replace the air filters monthly during any period when the circulating blower is operating regularly Always replace the doors on t...

Page 31: ...ately The blowers continue to operate until the limit closes When the limit closes the inducer blower is de energized immediately The circulating airblowercontinuestooperateforthespeci fied delay fact...

Page 32: ...ollout Switch 7 J Trap Hard Tube 8 LowVoltageTransformer 9 In Line Drain Assembly 10 Junction Box 11 Vent Safety Switch Figure 29 Location of Major Components 12 Ignitor Assembly 13 Burner View Port 1...

Page 33: ...L C WHITE RED ORANGE BLUE BLACK MOTOR PLUG 1 2 3 4 5 6 BLACK BLUE FLAME ROLL OUT SWITCH ALL MODELS PRESSURE SWITCH R Y G W C Y 180 120 90 60 Legend Field Wiring Factory Wiring Low Voltage High Voltag...

Page 34: ...34...

Page 35: ...r Temperature __________ F Return Air Temperature _________ F Temperature Rise ______________ F UNIT SERIAL NUMBER ________________ Are Flue Connections tight _____________ Is there Proper Draft _____...

Page 36: ...O Fallon MO 708219D Replaces708219C Specificationsandillustrationssubjecttochangewithout noticeandwithoutincurringobligations Printedin U S A 04 04 7082197 708219D...

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