Nordyne M3 RL-060 Installation Instructions Manual Download Page 18

18

Horizontal Venting
Vent and combustion air intake terminations
must be as shown in Figure 19 unless the
concentric vent termination kit is used.

!

 WARNING:

Ensure that the combustion air vent and
the exhaust vent are configured as
shown in  Fig. 19. Improper vent
termination can cause recirculation of
the flue gases. This may result in furnace
vibration. In severe cases, the furnace
will cycle, due to the intermittent contact
between the flame and the flame sensor.
If you note these oscillations occurring,
check the vent configuration. Make sure
that the exhaust vent does not have a 90
degree termination.

For horizontal venting, either the Horizontal
Exterior Vent Mounting Kit or the Concentric
Vent Termination Kit may be used (See Table
12).

For Canadian installations please refer to the
Canadian Installation Code (CAN/CGA-B149.1
or 2) and/or local codes.

The Horizontal Exterior Vent Mounting Kit con-
sists of two face plates and an insulating gas-
ket to seal the exterior surface.  A hole sized
closely to the pipe diameter must first be cut
through the wall.  A short length of pipe is then
cut such that it can penetrate the wall and be
held in place by closely fitting standard cou-
plings. The face plates are retained on both
sides of the wall by the couplings, and the
gasket is retained against the wall by the outer
face plate.  Face plates must be fastened to the
wall and the outside one must be flashed as
appropriate to prevent entry of water.

When the above kits are not used the following
steps are required:
1.

Check the hole size cut through the exte-
rior wall. Insure that the hole diameter is
less than the diameter of the couplings to
be used.

2.

Extend the vent pipe through the wall
approximately 1" and seal the area be-
tween the wall and pipe.

3.

Apply couplings to the vent pipe on the
interior and exterior sides of the wall to
insure the pipe can not be pushed or pulled
through the wall.

4.

Insure the combustion air inlet pipe has a 90
degree termination elbow, and is pointing
downward as shown in Figures 19  & 20.

Note that a combustion air intake must be
provided with an elbow opening downward.

When the vent pipe must exit an exterior wall
close to the grade or expected snow level, a
riser should be provided as shown in Figure 18.
Insulation is required to prevent freezing of this
section of pipe.

Vertical Venting
For vertical venting, either the configuration
shown in Figure 20 or the Concentric Vent
Termination Kit may be used. Vertical venting is
one of the shortest routing methods when
piping vents for furnaces. The M3 furnace
operates trouble-free when the furnace is in-
stalled with a shorter vent.
• The inlet for the combustion intake pipe must

be extended at least one foot above the roofline
or snow accumulation level.

• The outlet of the vent must be extended at least

10 inches above the inlet of the combustion air
intake pipe.

• The vent as well as the combustion air intake

pipe should be located on the same side of the
roof. Both pipes must not be closer than 5
inches apart. They should not be separated
more than 36 inches.

 The roof penetration must be properly flashed
and waterproofed with a plumbing roof boot or
equivalent flashing. Termination spacing re-
quirements from the roof and from each other
must be per Figure 20.

Concentric Vent Termination
A concentric vent termination is approved for
use with these furnaces (See Table 12).  For
proper installation of the concentric vent termi-
nation, follow the installation instructions pro-
vided with the kit.

Summary of Contents for M3 RL-060

Page 1: ...sup plier Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ni de tout autre appareil QUE FAIRE S IL Y A UNE ODEUR DE GAZ Ne pa...

Page 2: ...2...

Page 3: ...nance 30 System Operation Information 30 Sequence of Operation 30 Furnace Fails to Operate 31 Location of Major Components 32 Wiring Diagram 33 Installation Performance Checklist 35 General 4 UnitDime...

Page 4: ...2 Shipping Weight Table 3 Furnace Specifications Airflow Data GENERAL Note Data is for Operation with Filter Factory Wired Cooling Tap Factory Wired Heating Tap Furnace Specifications Airflow Data Fur...

Page 5: ...s with an open flame Use a commercially available soap solution made specifically for the detection of leak to check all connections 6 Always install furnace to operate within the furnace s intended t...

Page 6: ...ring problems in the electrical circuit supplying the furnace 4 Resetting circuit breakers blown fuses or other switches 5 Correcting problems due to improper gas supply pressure to the furnace 6 Prov...

Page 7: ...OVE ALL MODELS Inches Inches Front 1 1 Back 0 0 Sides 0 0 Vent 0 0 Top 6 6 Duct Plenum w Coil Box 0 0 w o Coil Box 1 4 1 4 within 3 feet bustible material other than wood flooring The furnace may be i...

Page 8: ...ast 400 sq in of free airflow area d The cross sectional area of the return duct system leading into the closet when located Figure 2 Non Platinum Supply Duct System A Single trunk duct B Dual trunk d...

Page 9: ...e where it can be easily read when the closet door is open The marking shall read CAUTION HAZARD OF ASPHYXIATION Do not cover or restrict return air opening l Air conditioning systems may require more...

Page 10: ...construction use the 14 round plenum p n 903896 NON PLATINUM SERIES a Determine depth of floor cavity from surface of floor to top of supply air duct See Figure 3 b Select appropriate model from Tabl...

Page 11: ...duct connector at rear of the floor opening See Figure 9 INSTALLING PLATINUM SERIES 14 ROUND DUCT CONNECTOR a Place duct connector through the floor open ing See Figure 9 b Secure duct connector to fl...

Page 12: ...oor open ing with bottom tabs extending through the duct opening See Figure 9 b Secure duct connector to floor c Bendbottomtabsunderanduptightlyagainst the supply air duct See Figure 10 NOTE The duct...

Page 13: ...te tabs d Secure front with one 1 fastener at each corner See Figure 13 or 14 NOTE Additional fasteners may be used at rear sides or through door frame as desired to secure furnace to closet or alcove...

Page 14: ...ckage or re striction leakage corrosion and other deficiencies which could cause an unsafe condition 3 So far as is practical close all building doors and windows and all doors between the space in wh...

Page 15: ...30 cm B Clearance to window or door that may be opened 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3 kW and 100 00 Btuh 30 kW 36 inches 91 cm for applianc...

Page 16: ...sive atmosphere The quality of outdoor air must also be considered Be sure that the combustion air intake is not located near a source of solvent fumes or other chemicals which can cause corrosion of...

Page 17: ...t should be as close to furnace as possible Combustion Air Intake Pipe 5 Combustion Air Intake Pipe Vent Support System on Vertical Rise Below Joints 5 Avoid areas where condensate drainage may cause...

Page 18: ...Extend the vent pipe through the wall approximately 1 and seal the area be tween the wall and pipe 3 Apply couplings to the vent pipe on the interior and exterior sides of the wall to insure the pipe...

Page 19: ...the drainage hose of the furnace NOTE The condensate drain should be pro tected from freezing when in unheated spaces The furnace is supplied with an internal conden sate drain trap CAUTION Do not in...

Page 20: ...y line and the entry hole in the furnace casing to avoid unwanted noise and or damage to the furnace All gas piping must be installed in compliance with local codes and utility regulations Some localr...

Page 21: ...proved method High Altitude Derate The nameplate input rating for the furnaces apply for elevations up to 4 000 feet above sea level for US and Canada If the elevation for the furnace location is high...

Page 22: ...emove the four 4 fasteners that secure the gas manifold to the burner box as shown in Figure 25 Carefully remove the gas manifold assembly from the burner box Note that the gas manifold assembly consi...

Page 23: ...auge Installation NOTE For natural gas installations the in coming gas line pressure at the gas valve inlet must be between 4 5 WC and 10 0 WC For LP gas installations the incoming gas line pres sure...

Page 24: ...operation CAUTION To avoid electric shock personal injury or death turn off the power at the disconnect or the main service panel before making any electrical connections ELECTRICAL WIRING General El...

Page 25: ...XFMR Unused Motor Leads EAC Electronic Air Tap 5A 120 VAC Status Light Red Humidifier Tap 5A 120 VAC Connect Neutral Lead of Electronic Air Cleaner and or Humidifier Here Common Leads Blower Off Timin...

Page 26: ...the require ments of all applicable local and federal codes For installation of the VentilAire III or IV follow the instructions provided with the VentilAire kit START UPANDADJUSTMENTS General Prior t...

Page 27: ...in water column for use with natural gas Themanifoldpressuremustbesetat10 0in water column for use with LP gas Verifying and Adjusting Temperature Rise Verify that the temperature rise through the fur...

Page 28: ...ould extend from each burner without lifting curling orfloating Afterverifyingignition setthe thermostat below room temperature and verify that the burner flame extinguishes completely Replace the fro...

Page 29: ...ury or death turn off the power at the disconnect or the main service panel before performing any maintenance WARNING Holesintheventpipeorheatexchanger can cause products of combustion to enter the oc...

Page 30: ...flammable vapors and liquids in the vicinity of the furnace Change or replace the air filters monthly during any period when the circulating blower is operating regularly Always replace the doors on t...

Page 31: ...ately The blowers continue to operate until the limit closes When the limit closes the inducer blower is de energized immediately The circulating airblowercontinuestooperateforthespeci fied delay fact...

Page 32: ...ollout Switch 7 J Trap Hard Tube 8 LowVoltageTransformer 9 In Line Drain Assembly 10 Junction Box 11 Vent Safety Switch Figure 29 Location of Major Components 12 Ignitor Assembly 13 Burner View Port 1...

Page 33: ...L C WHITE RED ORANGE BLUE BLACK MOTOR PLUG 1 2 3 4 5 6 BLACK BLUE FLAME ROLL OUT SWITCH ALL MODELS PRESSURE SWITCH R Y G W C Y 180 120 90 60 Legend Field Wiring Factory Wiring Low Voltage High Voltag...

Page 34: ...34...

Page 35: ...r Temperature __________ F Return Air Temperature _________ F Temperature Rise ______________ F UNIT SERIAL NUMBER ________________ Are Flue Connections tight _____________ Is there Proper Draft _____...

Page 36: ...O Fallon MO 708219D Replaces708219C Specificationsandillustrationssubjecttochangewithout noticeandwithoutincurringobligations Printedin U S A 04 04 7082197 708219D...

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