Nordyne 060C-12 Installation Instructions Manual Download Page 14

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 WARNING:

CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each appliance connected to the venting system
being placed into operation could result in carbon monoxide poisoning or death.
The following steps shall be followed for each appliance connected to the venting system being
placed into operation, while all other appliances connected to the venting system are not in
operation:

1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and horizontal pitch, as required in the

National Fuel Gas Code, ANSI Z223. 1/NFPA 54 or the CSA B149.1, Natural Gas and
Propane Installation Codes and these instructions. Determine that there is no blockage
or restriction, leakage, corrosion and other deficiencies which could cause an unsafe
condition.

3. As far as practical, close all building doors and windows and all doors between the

space in which the appliance(s) connected to the venting system are located and other
spaces of the building.

4. Close fireplace dampers.
5. Turn on clothes dryers and any appliance not connected to the venting system. Turn

on any exhaust fans, such as range hoods and bathroom exhausts, so they are
operating at maximum speed. Do not operate a summer exhaust fan.

6. Follow the lighting instructions. Place the appliance being inspected into operation.

Adjust the thermostat so appliance is operating continuously.

7. Test for spillage from draft hood equipped appliances at the draft hood relief opening

after 5 minutes of main burner operation. Use the flame of a match or candle.

8. If improper venting is observed during any of the above tests, the venting system must

be corrected in accordance with the 

National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/

or CSA B149.1, Natural Gas and Propane Installation Codes.

9. After it has been determined that each appliance connected to the venting system

properly vents when tested as outlined above, return doors, windows, exhaust fans,
fireplace dampers and any other gas-fired burning appliance to their previous conditions
of use.

wire across this switch to defeat its function.  DO NOT reset
the switch without identifying and correcting the fault
condition which caused the switch to trip.  If this switch
must be replaced, use only the part specified in the
Replacement Parts List.

!

 WARNING:

Upon completion of the furnace installation,
carefully inspect the entire flue system both
inside and outside the furnace to assure it is
properly sealed.  Leaks in the flue system can
result in serious personal injury or death due to
exposure of flue products, including carbon
monoxide.

Category III: Horizontal Venting

NOTE:

 

The reduced NOx models (eighth character N)

are not approved as a Category III furnace for use with
horizontal venting.

The  furnaces are approved for use with 3" single wall AL29-
4C stainless steel vent pipe in horizontal vent applications.
This pipe is available from the following manufacturers:

Z-FLEX Inc.

 - vent brand name 

(Z-VENT)

Heat-fab Inc.

 - vent brand name 

(Saf-T Vent)

Flex-L International

 - vent brand name 

(Star-34 Vent)

This vent pipe must be used for the entire length of the vent
run. The installation must be in accordance with all
instructions supplied by the vent manufacturer for use on
Category III appliances.  When venting horizontal, this is

Summary of Contents for 060C-12

Page 1: ...assist qualified individuals experienced in the proper installation of this appliance Some local codes require licensed installation service personnel for this type of equipment Read all instructions...

Page 2: ......

Page 3: ...er Venting 17 Location of Outdoor Terminations 17 Horizontal Installation 17 Flexible Vent Systems 19 Circulating Air Supply 19 20 General 19 Return Air 19 Gas Supply and Piping 20 22 General 20 Leak...

Page 4: ...Air Opening Bottom 7 8 FURNACE SPECIFICATIONS Upflow Horizontal Models Figure 1a Upflow Unit Dimensions Table 1a Upflow Furnace Dimensions and Shipping Weights Furnace Dimensions Shipping Model Input...

Page 5: ...Bottom Opening Bottom Opening 10 1 4 24 1 2 19 3 4 Table 1B Downflow Furnace Dimensions and Shipping Weights Model Furnace Shipping Number Input A B C Weights RK Btuh inches inches inches lbs 060C 12...

Page 6: ...880 0 0 1 0 650 945 1 0 0 1 720 1050 1 0 0 0 800 1155 1 0 1 0 900 1305 0 1 0 1 1000 1450 0 1 0 0 1060 1530 1 1 0 1 1100 1595 0 1 1 0 1170 1700 1 1 0 0 1290 1870 1 1 1 0 CFM SWITCH NUMBER 2 TON 3 5 TON...

Page 7: ...publications are available from National Fire Protection Association Inc Batterymarch Park Quincy Massachusetts 02269 WARNING This furnace is not approved for installation in mobile homes Installation...

Page 8: ...Aconfinedspaceisanareawithvolumelessthan50cubic feet per 1 000 Btuh of the combined input rates of all WARNING Do not place combustible material on or against the furnace cabinet or within 6 inches of...

Page 9: ...protected to avoid physical damage by vehicles WARNING Donotplacecombustiblematerialonoragainst the furnace cabinet or within 6 inches of the vent pipe Do not place combustible materials including gas...

Page 10: ...or Type Standard Single Wall Metal Vent Type B 1 Double Wall Metal Vent LEFT SIDE 0 0 RIGHT SIDE 5 0 VENT 6 1 BACK 0 0 BOTTOM 0 0 TOP 1 1 FRONT 4 4 UPFLOW DOWNFLOW INSTALLATION CLEARANCES LEFT SIDE RI...

Page 11: ...alled directly on combustible wood flooring or supports if type B 1 vent pipe is used See Figure 4 It is recommended for further reduction of fire hazardthatcementboardorsheetmetalbeplacedbetween the...

Page 12: ...0 000 100 000 120 000 140 000 160 000 Minimum Free Area Each Opening 10 sq in 15 sq in 20 sq in 25 sq in 30 sq in 35 sq in 40 sq in Round Duct Diameter 4 5 5 6 6 7 8 Furnace Water Heater Vent or Chimn...

Page 13: ...a chimney serving a fireplace the fireplace must be sealed off from the chimney For Category I furnace installations the furnace shall be connectedtoafactorybuiltchimneyorventcomplyingwith a recognize...

Page 14: ...burner operation Use the flame of a match or candle 8 If improper venting is observed during any of the above tests the venting system must be corrected in accordance with the NationalFuelGasCode ANSI...

Page 15: ...thends of the bleed tube Do not cover the hole in the bleed tube Place the assembly back on the pressure switch sensor tube and the collector pan sensor tube See Figure 12 2 Remove the nut and restric...

Page 16: ...pipes and fittings or using support straps All jointsmustbesealedwithhightemperaturesiliconebefore locking bands are installed If the lengths of pipe must be cut the joint must still be sealed with si...

Page 17: ...nsareprovidedwiththekit Installation must conform to those instructions and applicable requirements of local codes WARNING The entire vent system must be sealed with a high temperature sealant which w...

Page 18: ...100 00 Btuh 30 kW 36 inches 91 cm for appliances 100 00 Btuh 30 kW 4 feet 1 2 m below or to side of opening 1 foot 300 mm above opening C Clearance to permanently closed window D Vertical clearance t...

Page 19: ...alf Inner Shield 41 2 Dia Wall Thimble Outer Half Outer Overlapping Shield 61 2 Dia 3 Termination Tee Protective Screen Inside Combustible Wall Inside Combustible Wall 3 Vent Pipe Outside Combustible...

Page 20: ...e casing to avoid unwanted noise and or damage to the furnace All gas piping must be installed in compliance with local codes and utility regulations Some local regulations requiretheinstallationofama...

Page 21: ...80 170 1 1 4 1050 730 590 500 440 400 370 350 1 1 2 1600 1100 890 760 670 610 560 530 The cubic feet per hour listed in the table above must be greater than the cubic feet per hour of gas flow require...

Page 22: ...ane sea level and high altitude is detailed in the installation instructions provided with the conversion kit Approved conversion kits are listed below UnitedStatesLP PropaneGasSeaLevelandHighAltitude...

Page 23: ...ors can cause improper and dangerous operation Verify proper operation after servicing Thefurnacecabinetmusthaveanuninterrupted unbroken groundtominimizeinjuryshouldanelectricalfaultcondition occur Th...

Page 24: ...rounded 2 The thermostat wires R W Y and G are securely connected to the correct leads on the terminal strip of the circuit board 3 The gas line service pressure does not exceed 10 0 in watercolumn 0...

Page 25: ...the manifold pressure remove the regulator cap and turn the adjusting screw clockwise to increase pressure or counter clockwise to reduce pressure Replace the regulator cap after adjustments are compl...

Page 26: ...airflows for other modes of operation exceptgasheat aredeterminedbythissetting Table1showstheairflowvaluesversustheairflowselector switch settings and the range of airflow settings recom mended for e...

Page 27: ...furnace door is in place and that there is power to the furnace Set the thermostat to a temperature above room temperatureandobservetheignitionsequence Theburner flame should carry over immediately b...

Page 28: ...ame Sensor The flame sensor acts to prove that flame has carried over from the igniter to the opposite end burner If no flame is sensed the furnace will shut down within 7 seconds of ignition Flame Ro...

Page 29: ...season Newornewly renovatedhomesmayrequiremorefrequentchanginguntil the construction dust has been removed Filters for side return and bottom return applications are available from your local distribu...

Page 30: ...WHITE STRIPES WHITE NEUTRAL BLACK 120V GROUND BLACK BLUE FLAME ROLL OUT SWITCH ALL MODELS PRESSURE SWITCH C 180 120 90 60 THERMOSTAT R Y G W YELLOW GREEN BLUE GREY RED YELLOW BLACK WHITE BLACK W W RED...

Page 31: ...FF position 5 Disconnect the wires from the gas valve igniter flame sensor combustion air motor flame roll out switch blocked vent switch over temperature limit switch pressure switch CAUTION Label al...

Page 32: ...ctions leak tested ________ Gas Line Pressure _________ in water column with furnace operating Manifold Pressure _________ in water column with furnace operating Is there adequate fresh air supply for...

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