Nordson Prodigy Robot Gun Customer Product Manual Download Page 1

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Prodigy

Robot Gun

Customer Product Manual

Part 1105518

−

Issued 3/14

NORDSON CORPORATION



AMHERST, OHIO



USA

For parts and technical support, call the

Finishing Customer Support Center at (800) 433-9319.

Check http://emanuals.nordson.com/finishing for the latest version.

This document is subject to change without notice.

APPROVED

Summary of Contents for Prodigy Robot Gun

Page 1: ...3 14 NORDSON CORPORATION AMHERST OHIO USA For parts and technical support call the Finishing Customer Support Center at 800 433 9319 Check http emanuals nordson com finishing for the latest version T...

Page 2: ...st 19 Service Kits 21 Options 21 Miscellaneous Options 21 Powder and Air Tubing 21 Nozzles 22 Conical Nozzles 22 Conical Nozzle Components 23 Flat Spray and Cross Nozzles 24 Flat Spray and Cross Nozzl...

Page 3: ...Change Record i Part 1105518 02 E 2014 Nordson Corporation Change Record Revision Date Change 02 03 2014 Corrected Figure 15 to show a female connector on part being tested Minor edits...

Page 4: ...Change Record ii Part 1105518 02 E 2014 Nordson Corporation...

Page 5: ...ized modifications S removing or bypassing safety guards or interlocks S using incompatible or damaged parts S using unapproved auxiliary equipment S operating equipment in excess of maximum ratings R...

Page 6: ...en identified and corrected Grounding inside and around the booth openings must comply with NFPA requirements for Class 2 Division 1 or 2 Hazardous Locations Refer to NFPA 33 NFPA 70 NEC articles 500...

Page 7: ...ficiency A dual slot flat spray nozzle with 1 mm slots is shipped with the gun A wide variety of flat spray and conical spray nozzles are available for different spray patterns Refer to pages 22 throu...

Page 8: ...ing Multiplier Nut Air Tubing Connectors Gasket Flexible Powder Tubing Lock Knob Powder Tubing Spring Plunger Part of Adapter High Voltage Path Components Voltage Multiplier Heat Sink Bracket Multipli...

Page 9: ...un 455 Gun 905 Gun 146 mm 5 75 in 178 mm 7 01 in 217 mm 8 54 in 545 mm 21 47 in 527 mm 20 75 in 422 mm 16 61 in 29 mm 1 14 in 51 mm 2 01 in 28 mm 1 10 in Figure 3 Gun Dimensions Air Quality Requiremen...

Page 10: ...th the spray gun Remove the barbed tube fitting from the nozzle 5 Slide the 2 ft piece of mesh sleeving through the powder tubing channel from the front of the gun to the rear 6 Insert the end of the...

Page 11: ...E 2014 Nordson Corporation Control Cable Gun Controller Pump Cabinet Lock Nut Lock Knob Powder Tubing Lock Knob 8 mm Powder Tubing Barbed Tube Fitting Nozzle Retaining Ring 6 mm Pattern Air Tubing Fi...

Page 12: ...l automatic gun functions are set and controlled by the Prodigy Gun Controller Refer to the appropriate controller manual for instructions on making spray settings WARNING This equipment can be danger...

Page 13: ...ng page for instructions Nozzle Disassembly and Cleaning Requirements Nozzle Tool 1073682 1 Hold the nozzle firmly in one hand Thread the tool onto the threaded end of the insert until it bottoms out...

Page 14: ...not to scratch the inside surface of the insert To re assemble the nozzle 1 Make sure the electrode ring is threaded all the way onto the insert 2 Thread the tool onto the threaded end of the insert...

Page 15: ...lean or replace nozzle Worn powder tube Purge gun disconnect the powder tubing and examine powder tube ID 3 Loss of wrap poor transfer efficiency Low electrostatic voltage Increase electrostatic volta...

Page 16: ...ive megohm meter probe CAUTION You must short multiplier receptacle pins 2 3 and 4 together before performing this test to avoid damaging the multiplier 4 Connect the negative megohm meter probe to th...

Page 17: ...d be 150 220 megohms If the reading is out of this range test the contact tip and multiplier separately 150 220 MW Figure 13 Multiplier Contact Test Multiplier Test Connect the optional shorting plug...

Page 18: ...d a standard ohmmeter to check the control cable from pin to pin POWER UNIT END GUN END 1 2 3 4 5 6 7 8 1 J1 1 J1 2 J1 3 J1 4 J1 5 J1 6 J1 7 J1 8 J2 3 J2 1 J2 2 BLANK N C COMMON VDC FDBK BLANK N C GND...

Page 19: ...ostatic voltage and ground the spray gun electrode before performing the following tasks Failure to observe this warning could result in a severe shock Nozzle Replacement 1 See Figure 17 Remove the re...

Page 20: ...gure 20 Disconnecting Powder Tubing 5 Remove the spray gun from the gun mount and move it to a clean work area 6 See Figure 21 Remove the two screws 22 with a 2 5 mm hex wrench then unscrew the lock n...

Page 21: ...or you will strip the plastic threads on the powder tubing channel 6 Install the two socket head screws 22 in the heat sink and tighten them securely 7 Perform the Multiplier and Resistor Resistance...

Page 22: ...sure the thermally conductive pad 24B and nylon shoulder washer 24A are intact If not install a new heat sink bracket kit which includes a new bracket 24C pad and washer Multiplier Installation 1 See...

Page 23: ...lier 1 12B 1105516 S KIT electrode Prodigy robot 13 288552 S POWER SUPPLY 95 kV negative 1 14 972399 S CONNECTOR male w hex 6 mm tube x 1 8 in unithread 2 15 1047510 S GASKET heatsink 1 16 1105431 S H...

Page 24: ...Prodigyr Robot Gun 20 Part 1105518 02 E 2014 Nordson Corporation 1 2 4 7 6 5 8 12A 13 14 15 16 14 19 20 21 22 23 27 25 24 24 26 25 17 18 3 9A 10 11 9C 9B 12B Figure 27 Spray Gun Parts...

Page 25: ...6 CABLE Prodigy auto 16 meter 302112 POWER SUPPLY 95 kV positive 245733 APPLICATOR dielectric grease A 161411 PLUG shorting IPS B NOTE A Carton of 12 3 cc dielectric grease applicators B Use for testi...

Page 26: ...62166 KIT nozzle 100 degree conical 6 8 inches 152 230 mm General use on manual or automatic guns B 1062161 S NOZZLE 100 degree conical shell C 1073819 KIT nozzle conical 40 degree conical 2 4 inches...

Page 27: ...n 1 2 1047537 ELECTRODE ring 1 3 940126 O RING silicone 0 375 x 0 50 x 0 063 in 1 4 940163 O RING silicone 0 625 x 0 75 x 0 063 in 1 5 1073625 INSERT metric conical flat nozzles 1 6 1073624 CONE porou...

Page 28: ...S NOZZLE shell with electrode flat spray Prodigy 140 degree C 1073911 KIT nozzle flat spray Prodigy 180 degree 13 15 inches 330 381 mm Large flat surfaces A 1077393 S NOZZLE shell with electrode flat...

Page 29: ...cone 0 875 x 1 00 x 0 063 in 1 2 1047537 S ELECTRODE ring 1 3 940126 S O RING silicone 0 375 x 0 50 x 0 063 in 1 4 940163 S O RING silicone 0 625 x 0 75 x 0 063 in 1 5 1073625 S INSERT metric conical...

Page 30: ...Prodigyr Robot Gun 26 Part 1105518 02 E 2014 Nordson Corporation...

Page 31: ...EN61000 6 3 2007 FM7260 1996 EN60204 1 2006 EN50050 2006 EN61000 6 2 2005 EN50177 2009 EN55011 2009 Principles This product has been manufactured according to good engineering practice The product sp...

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